Heat transfer coefficients for quenching process simulation

2004 ◽  
Vol 120 ◽  
pp. 521-528
Author(s):  
M. Maniruzzaman ◽  
R. D. Sisson
Keyword(s):  
Heat Transfer ◽  
Boundary Condition ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Process Simulation ◽  
Nucleate Boiling ◽  
Film Boiling ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Quenching Process

Quenching heat treatment in a liquid medium is a very complex heat transfer process. Heat extraction from the part surface occurs through several different heat transfer mechanisms in distinct temperature ranges, namely, film boiling, partial film boiling (i.e. transition), nucleate boiling and convection. The maximum heat transfer occurs during the nucleate boiling stage. Experimental study shows that, the effective surface heat transfer coefficient varies more than two orders of magnitude with the temperature during the quenching. For quenching process simulation, accurate prediction of the time-temperature history and microstructure evolution within the part largely depends on the accuracy of the boundary condition supplied. The heat transfer coefficient is the most important boundary condition for process simulation. This study focuses on creating a database of heat transfer coefficients for various liquid quenchant-metallic alloy combinations through experimentation using three different quench probes. This database is a web-based tool for use in quench process simulation. It provides at-a-glance information for quick and easy analysis and sets the stage for a Decision Support System (DSS) and Data Mining for heat-treating process.

Heat transfer coefficients for quenching process simulation

2004 ◽  
Vol 120 ◽  
pp. 269-276
Author(s):  
M. Maniruzzaman ◽  
R. D. Sisson
Keyword(s):  
Heat Transfer ◽  
Boundary Condition ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Process Simulation ◽  
Nucleate Boiling ◽  
Film Boiling ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Quenching Process

Quenching heat treatment in a liquid medium is a very complex heat transfer process. Heat extraction from the part surface occurs through several different heat transfer mechanisms in distinct temperature ranges, namely, film boiling, partial film boiling (i.e. transition), nucleate boiling and convection. The maximum heat transfer occurs during the nucleate boiling stage. Experimental study shows that, the effective surface heat transfer coefficient varies more than two orders of magnitude with the temperature during the quenching. For quenching process simulation, accurate prediction of the time-temperature history and microstructure evolution within the part largely depends on the accuracy of the boundary condition supplied. The heat transfer coefficient is the most important boundary condition for process simulation. This study focuses on creating a database of heat transfer coefficients for various liquid quenchant-metallic alloy combinations through experimentation using three different quench probes. This database is a web-based tool for use in quench process simulation. It provides at-a-glance information for quick and easy analysis and sets the stage for a Decision Support System (DSS) and Data Mining for heat-treating process.

Prediction of Heat Transfer Coefficients Under Sub-Cooled Boiling Conditions

2000 ◽  
Author(s):  
Edward V. McAssey ◽  
Jinfeng Wu ◽  
Thomas Dougherty ◽  
Bao Wen Yang
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Sharp Increase ◽  
Nucleate Boiling ◽  
Prediction Methods ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients

Abstract Data are presented for sub-cooled boiling of water in the range of two to four atmospheres. The results show that the sharp increase in heat transfer coefficient associated with nucleate boiling occurs at wall superheats of 20 °C to 30 °C. Comparisons between experimental and predicted heat transfer coefficients are also presented. The two prediction methods examined are the Chen correlation and the Kandlikar correlation.

Effects of Heat Transfer Coefficients on Quenching Residual Stresses in 7055 Aluminum Alloy

2016 ◽  
Vol 877 ◽  
pp. 647-654 ◽  
Author(s):  
Ya Nan Li ◽  
Yong An Zhang ◽  
Xi Wu Li ◽  
Zhi Hui Li ◽  
Guo Jun Wang ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Residual Stresses ◽  
Transfer Coefficient ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Water Flows ◽  
Quenching Process ◽  
7055 Aluminum Alloy ◽  
The Heat Transfer Coefficient

The quenching process can produce great residual stresses in 7055 aluminum alloy plates. The main factor that affects the quenching residual stresses is the heat transfer coefficient in the quenching process. In this paper, the heat transfer coefficients of spray quenching under different spray water flows were measured by using the inverse method, and the heat transfer coefficients of immersion quenching under different water temperatures were measured by the iterative method. The heat transfer coefficient increases as the spray water flow increases while decreases as the water temperature increases. The basic differences of water temperatures/spray water flows/quenching methods are the different heat transfer coefficients. According to the heat transfer coefficients results of immersion and spray quenching, an orthogonal test was carried out to study the effects of heat transfer coefficients in different temperature regions on the quenching residual stresses. The heat transfer coefficients in the range of 100oC ~200oC have a great influence on the quenching residual stresses, especially for the heat transfer coefficient near 150oC.

scholarly journals Experimental Study of Nucleate Boiling of Flammable, Environmentally Friendly Refrigerants

Energies ◽  
2019 ◽  
Vol 13 (1) ◽  
pp. 160 ◽  
Author(s):  
Bartosz Gil ◽  
Beata Fijałkowska
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Nucleate Boiling ◽  
Heat Fluxes ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
New Correlation ◽  
Boiling Process ◽  
The Heat Transfer Coefficient

This paper investigates the nucleate boiling process of dimethyl ether and selected hydrocarbons. The main goal of this study is to measure the heat transfer coefficients of RE170, R600a, and R601, and to compare them with R134a. The experiments were carried out for heat fluxes up to 70 kW/m2. Experimental results have shown a typical trend that the heat transfer coefficient of flammable refrigerants increases as the heat flux increases. Among the tested fluids, the highest values of heat transfer coefficient were obtained for RE170. Available correlations describing this coefficient showed a deviation of up to 93%, as compared to the data obtained. The new correlation was developed by regression analysis taking into account dimensionless variables affecting the boiling process.

scholarly journals COMPARATIVE ANALYSES OF THE THERMAL PERFORMANCE OF REFRIGERANTS R134A, R245fa, R407C AND R600a DURING FLOW BOILING IN A MICROCHANNELS HEAT SINK

2018 ◽  
Vol 17 (2) ◽  
pp. 57
Author(s):  
H. L. S. L. Leão ◽  
D. B. Marchetto ◽  
G. Ribatski
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Heat Sink ◽  
Flow Boiling ◽  
Saturation Temperature ◽  
Nucleate Boiling ◽  
Heat Fluxes ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients

A comparative study of the performance of of refrigerants R134a, R407C, R245fa and R600a during flow boiling was performed for a 123x494 µm2 heat sink composed of 50 parallel rectangular microchannels. Heat transfer experimental results for heat fluxes up to 310 kW/m2, mass velocities from 300 to 800 kg/(m2 s), liquid subcoolings of 5 and 10 °C and saturation temperature close to 30 ºC were obtained. Global heat transfer coefficients (footprint) up to 10 kW/(m2 °C) were found. The liquid superheating necessary for the onset of nucleate boiling (ONB) was also characterized, and the fluids R245fa and R407C presented the highest and lowest, respectively, superheating to trigger the boiling process. Moreover, for a fixed averaged vapor quality, the average effective heat transfer coefficient increases with increasing mass velocity and liquid subcooling. The refrigerants R600a and R407C presented the highest and the lowest heat transfer coefficients, respectively. Five heat transfer predictive methods from literature provided accurate predictions of the data for R134a, R245fa and R600a, capturing most of the data trends. No one method provided accurate predictions of the heat transfer coefficient data of R407C.

scholarly journals Systematic heat transfer measurements in highly viscous binary fluids

2021 ◽  
Author(s):  
Ann-Christin Fleer ◽  
Markus Richter ◽  
Roland Span
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Volatile Component ◽  
Test Tube ◽  
Heat Fluxes ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Low Viscosity ◽  
The Heat Transfer Coefficient

AbstractInvestigations of flow boiling in highly viscous fluids show that heat transfer mechanisms in such fluids are different from those in fluids of low viscosity like refrigerants or water. To gain a better understanding, a modified standard apparatus was developed; it was specifically designed for fluids of high viscosity up to 1000 Pa∙s and enables heat transfer measurements with a single horizontal test tube over a wide range of heat fluxes. Here, we present measurements of the heat transfer coefficient at pool boiling conditions in highly viscous binary mixtures of three different polydimethylsiloxanes (PDMS) and n-pentane, which is the volatile component in the mixture. Systematic measurements were carried out to investigate pool boiling in mixtures with a focus on the temperature, the viscosity of the non-volatile component and the fraction of the volatile component on the heat transfer coefficient. Furthermore, copper test tubes with polished and sanded surfaces were used to evaluate the influence of the surface structure on the heat transfer coefficient. The results show that viscosity and composition of the mixture have the strongest effect on the heat transfer coefficient in highly viscous mixtures, whereby the viscosity of the mixture depends on the base viscosity of the used PDMS, on the concentration of n-pentane in the mixture, and on the temperature. For nucleate boiling, the influence of the surface structure of the test tube is less pronounced than observed in boiling experiments with pure fluids of low viscosity, but the relative enhancement of the heat transfer coefficient is still significant. In particular for mixtures with high concentrations of the volatile component and at high pool temperature, heat transfer coefficients increase with heat flux until they reach a maximum. At further increased heat fluxes the heat transfer coefficients decrease again. Observed temperature differences between heating surface and pool are much larger than for boiling fluids with low viscosity. Temperature differences up to 137 K (for a mixture containing 5% n-pentane by mass at a heat flux of 13.6 kW/m2) were measured.

The Effects of Nucleate Boiling Versus Film Boiling on Heat Transfer in Power Boiler Tubes

1962 ◽  
Vol 84 (4) ◽  
pp. 365-371 ◽  
Author(s):  
H. S. Swenson ◽  
J. R. Carver ◽  
G. Szoeke
Keyword(s):  
Heat Transfer ◽  
Nucleate Boiling ◽  
Steel Tube ◽  
Heat Fluxes ◽  
Inside Surface ◽  
Film Boiling ◽  
Stainless Steel Tube ◽  
Transfer Coefficients ◽  
Steam Quality ◽  
Heat Transfer Coefficients

In large, subcritical pressure, once-through power boilers heat is transferred to steam and water mixtures ranging in steam quality from zero per cent at the bottom of the furnace to 100 per cent at the top. In order to provide design information for this type of boiler, heat-transfer coefficients for forced convection film boiling were determined for water at 3000 psia flowing upward in a vertical stainless-steel tube, AISI Type 304, having an inside diameter of 0.408 inches and a heated length of 6 feet. Heat fluxes ranged between 90,000 and 180,000 Btu/hr-sq ft and were obtained by electrical resistance heating of the tube. The operation of the experimental equipment was controlled so that nucleate boiling, transition boiling, and stable film boiling occurred simultaneously in different zones of the tube. The film boiling data were correlated with a modified form of the equation Nu = a a(Re)m(Pr)n using steam properties evaluated at inside surface temperature. Results of a second series of heat-transfer tests with tubes having a helical rib on the inside surface showed that nucleate boiling could be maintained to much higher steam qualities with that type of tube than with a smooth-bore tube.

Experimental Study of Evaporation Heat Transfer Characteristics and Pressure Drops of R410A and R134a in a Multiport Mini-Channel

2009 ◽  
Author(s):  
Jatuporn Kaew-On ◽  
Somchai Wongwises
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Transfer Coefficients ◽  
Pressure Drops ◽  
Heat Transfer Coefficients ◽  
Evaporation Heat ◽  
Evaporation Heat Transfer ◽  
R 134A

The evaporation heat transfer coefficients and pressure drops of R-410A and R-134a flowing through a horizontal-aluminium rectangular multiport mini-channel having a hydraulic diameter of 3.48 mm are experimentally investigated. The test runs are done at refrigerant mass fluxes ranging between 200 and 400 kg/m2s. The heat fluxes are between 5 and 14.25 kW/m2, and refrigerant saturation temperatures are between 10 and 30 °C. The effects of the refrigerant vapour quality, mass flux, saturation temperature and imposed heat flux on the measured heat transfer coefficient and pressure drop are investigated. The experimental data show that in the same conditions, the heat transfer coefficients of R-410A are about 20–50% higher than those of R-134a, whereas the pressure drops of R-410A are around 50–100% lower than those of R-134a. The new correlations for the evaporation heat transfer coefficient and pressure drop of R-410A and R-134a in a multiport mini-channel are proposed for practical applications.

Calculation of Hourly Output of a Solar Still

1993 ◽  
Vol 115 (4) ◽  
pp. 231-236 ◽  
Author(s):  
V. B. Sharma ◽  
S. C. Mullick
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Heat Balance ◽  
Solar Still ◽  
Balance Equations ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Hourly Output ◽  
The Heat Balance

An approximate method for calculation of the hourly output of a solar still over a 24-hour cycle has been studied. The hourly performance of a solar still is predicted given the values of the insolation, ambient temperature, wind heat-transfer coefficient, water depth, and the heat-transfer coefficient through base and sides. The proposed method does not require graphical constructions and does not assume constant heat-transfer coefficients as in the previous methods. The possibility of using the values of the heat-transfer coefficients for the preceding time interval in the heat balance equations is examined. In fact, two variants of the basic method of calculation are examined. The hourly rate of evaporation is obtained. The results are compared to those obtained by numerical solution of the complete set of heat balance equations. The errors from the approximate method in prediction of the 24-hour output are within ±1.5 percent of the values from the numerical solution using the heat balance equations. The range of variables covered is 5 to 15 cms in water depth, 0 to 3 W/m2K in a heat-transfer coefficient through base and sides, and 5 to 40 W/m2K in a wind heat-transfer coefficient.

The Measurement of Full-Surface Internal Heat Transfer Coefficients for Turbine Airfoils Using a Non-Destructive Thermal Inertia Technique

2002 ◽  
Author(s):  
Nirm V. Nirmalan ◽  
Ronald S. Bunker ◽  
Carl R. Hedlung
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
External Surface ◽  
Internal Heat ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Turbine Airfoils ◽  
Non Destructive ◽  
Internal Heat Transfer

A new method has been developed and demonstrated for the non-destructive, quantitative assessment of internal heat transfer coefficient distributions of cooled metallic turbine airfoils. The technique employs the acquisition of full-surface external surface temperature data in response to a thermal transient induced by internal heating/cooling, in conjunction with knowledge of the part wall thickness and geometry, material properties, and internal fluid temperatures. An imaging Infrared camera system is used to record the complete time history of the external surface temperature response during a transient initiated by the introduction of a convecting fluid through the cooling circuit of the part. The transient data obtained is combined with the cooling fluid network model to provide the boundary conditions for a finite element model representing the complete part geometry. A simple 1D lumped thermal capacitance model for each local wall position is used to provide a first estimate of the internal surface heat transfer coefficient distribution. A 3D inverse transient conduction model of the part is then executed with updated internal heat transfer coefficients until convergence is reached with the experimentally measured external wall temperatures as a function of time. This new technique makes possible the accurate quantification of full-surface internal heat transfer coefficient distributions for prototype and production metallic airfoils in a totally non-destructive and non-intrusive manner. The technique is equally applicable to other material types and other cooled/heated components.

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