Living with the Challenges to Functional Safety in the Industrial Internet of Things

2019 ◽  
Author(s):  
S.H. Robinson
Keyword(s):  
Internet Of Things ◽  
Functional Safety ◽  
Industrial Internet Of Things ◽  
Industrial Internet

scholarly journals Functional Safety Networks and Protocols in the Industrial Internet of Things Era

Sensors ◽  
2021 ◽  
Vol 21 (18) ◽  
pp. 6073
Author(s):  
Giovanni Peserico ◽  
Alberto Morato ◽  
Federico Tramarin ◽  
Stefano Vitturi
Keyword(s):  
Internet Of Things ◽  
Communication Networks ◽  
Experimental Session ◽  
Prototype System ◽  
Functional Safety ◽  
Industrial Internet Of Things ◽  
Critical Data ◽  
Industrial Internet ◽  
Production Flexibility ◽  
Design Characteristics

Functional safety networks are becoming of paramount importance in industrial systems, due to the progressive innovation introduced by the Industry 4.0 paradigm, characterized by high production flexibility, reliability and scalability. In this context, new and challenging applications have emerged such as hyperautomation, which refers to the combination of machine vision, robotics, communication, and learning, with the explicit involvement of humans. This requires the pervasive and ubiquitous connectivity encompassed by the Industrial Internet of Things, typically achieved via wireless systems. As an example, wireless communications are today fundamental to open up to new categories of autonomous devices that can actively collaborate with human personnel in the production process. This challenging scenario has important implications for safety. Indeed, a reliable coordination among sensors, actuators and computing systems is required to provide satisfactory levels of safety, especially in the case of innovative processes and technologies, such as mobile and collaborative robotics. Hence, it becomes imperative to ensure the correct transfer of safety-critical data via communication networks. In this paper, we address the challenges concerned with functional safety networks and protocols in Industrial Internet of Things ecosystems. We first introduce the design characteristics of functional safety networks and discuss the adoption of safety protocols over wireless networks. Then, we specifically address one of such protocols, namely Fail Safety over EtherCAT (FSoE), and provide the results of an extensive experimental session carried out exploiting a prototype system, implemented using commercial devices based on a WiFi network. Finally, the outcomes of the experiments are used as a basis for a discussion about future trends of functional safety in the Industrial Internet of Things era.

An Integrated Legacy of Modbus Devices to Industrial Internet of Things: Approach for Smart Industries

2020 ◽  
Author(s):  
Karthik Muthineni
Keyword(s):  
Internet Of Things ◽  
Industrial Revolution ◽  
Digital Technologies ◽  
Industrial Internet Of Things ◽  
Intelligent Decision Making ◽  
Internet Of Everything ◽  
Industrial Internet ◽  
Intelligent Decision ◽  
Network Platform ◽  
Smart Factories

The new industrial revolution Industry 4.0, connecting manufacturing process with digital technologies that can communicate, analyze, and use information for intelligent decision making includes Industrial Internet of Things (IIoT) to help manufactures and consumers for efficient controlling and monitoring. This work presents the design and implementation of an IIoT ecosystem for smart factories. The design is based on Siemens Simatic IoT2040, an intelligent industrial gateway that is connected to modbus sensors publishing data onto Network Platform for Internet of Everything (NETPIE). The design demonstrates the capabilities of Simatic IoT2040 by taking Python, Node-Red, and Mosca into account that works simultaneously on the device.

MONITORING AND PREDICTIVE ANALYTICS OF TECHNOLOGICAL EQUIPMENT ON THE BASED OF INDUSTRIAL INTERNET OF THINGS

2020 ◽  
pp. 7-12
Author(s):  
С.Л. Добрынин ◽  
В.Л. Бурковский
Keyword(s):  
Internet Of Things ◽  
Data Acquisition ◽  
Predictive Analytics ◽  
Actual State ◽  
Monitoring And Control ◽  
Industrial Internet Of Things ◽  
Machining Time ◽  
Industrial Internet ◽  
Acquisition Device ◽  
Data Acquisition Device

Произведен обзор технологий в рамках концепции четвертой промышленной революции, рассмотрены примеры реализации новых моделей управления технологическими процессами на базе промышленного интернета вещей. Описано техническое устройство основных подсистем системы мониторинга и контроля, служащей для повышения осведомленности о фактическом состоянии производственных ресурсов в особенности станков и аддитивного оборудования в режиме реального времени. Архитектура предлагаемой системы состоит из устройства сбора данных (УСД), реализующего быстрый и эффективный сбор данных от станков и шлюза, передающего ликвидную часть информации в облачное хранилище для дальнейшей обработки и анализа. Передача данных выполняется на двух уровнях: локально в цехе, с использованием беспроводной сенсорной сети (WSN) на базе стека протоколов ZigBee от устройства сбора данных к шлюзам и от шлюзов в облако с использованием интернет-протоколов. Разработан алгоритм инициализации протоколов связи между устройством сбора данных и шлюзом, а также алгоритм выявления неисправностей в сети. Расчет фактического времени обработки станочных подсистем позволяет более эффективно планировать профилактическое обслуживание вместо того, чтобы выполнять задачи обслуживания в фиксированные интервалы без учета времени использования оборудования We carried out a review of technologies within the framework of the concept of the fourth industrial revolution; we considered examples of the implementation of new models of process control based on the industrial Internet of things. We described the technical structure of the main subsystems of the monitoring and control system to increase awareness of the actual state of production resources in particular machine tools and additive equipment in real time. The architecture of the proposed system consists of a data acquisition device (DAD) that implements fast and efficient data collection from machines and a gateway that transfers the liquid part of information to the cloud storage for further processing and analysis. We carried out the data transmission at two levels, locally in the workshop, using a wireless sensor network (WSN) based on ZigBee protocol stack from the data acquisition device to the gateways and from the gateways to the cloud using Internet protocols. An algorithm was developed for initializing communication protocols between a data acquisition device and a gateway, as well as an algorithm for detecting network malfunctions. Calculating the actual machining time of machine subsystems allows us to more efficiently scheduling preventive maintenance rather than performing maintenance tasks at fixed intervals without considering equipment usage

Multi-source fusion for weak target images in the Industrial Internet of Things

2021 ◽  
Vol 173 ◽  
pp. 150-159
Author(s):  
Keming Mao ◽  
Gautam Srivastava ◽  
Reza M. Parizi ◽  
Mohammad S. Khan
Keyword(s):  
Internet Of Things ◽  
Industrial Internet Of Things ◽  
Industrial Internet ◽  
Weak Target
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