A study of spur gear torsional mesh stiffness

Author(s):  
Wu zhifei ◽  
Wang tie ◽  
Zhang ruiliang
Keyword(s):  
2019 ◽  
Vol 97 (2) ◽  
pp. 1403-1424 ◽  
Author(s):  
Guanghui Liu ◽  
Jun Hong ◽  
Robert G. Parker

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Nan Gao ◽  
Shiyu Wang ◽  
Muhammad Asad Ur Rehman Bajwa

PurposeGear transmissions are widely utilized in practice. This paper aims to uncouple the crack feature from the cracked time-varying mesh stiffness (TVMS) and investigate the effects of the crack on the nonlinear dynamics of a spur gear pair.Design/methodology/approachAn approximate method to simulate the cracked TVMS is proposed by using an amplitude modulation function. The ratio of mesh stiffness loss is introduced to estimate the TVMS with different crack depths and angles. The dynamic responses are obtained by solving a torsional model which takes the non-loaded static transmission error, the backlash and the cracked TVMS into account. By using the bifurcation diagram, the largest Lyapunov exponent (LLE) and dynamic mesh force, the influences of crack on nonlinear behaviors are examined. The dynamic characteristics are identified from the phase diagram, Poincaré map, dynamic mesh force, time series and FFT spectra.FindingsThe comparison between the healthy and cracked gear pairs indicates that the crack affects the system motions, such as the obvious changes of impact force and unpredictable instability. Besides, the additive and difference combination frequencies can be found in periodic-1 and -2 motions, but they are covered in periodic-3 and chaotic motions. Deeper crack is an important determinant of the nonlinear behaviors at a higher speed.Originality/valueThe research provides an interesting perspective on cracked TVMS and reveals the connection between crack and nonlinear behaviors of the gear pairs.


2009 ◽  
Vol 33 (2) ◽  
pp. 175-187 ◽  
Author(s):  
Mohamed Nizar Bettaieb ◽  
Mohamed Maatar ◽  
Chafik Karra

The purpose of this work is to determine the spur gear mesh stiffness and the stress state at the level of the tooth foot. This mesh stiffness is derived from the calculation of the normal tooth displacements: local displacement where the load is applied, tooth bending displacement and body displacement [15]. The contribution of this work consists in, basing on previous works, developing optimal finite elements model in time calculation and results precision. This model permits the calculation of time varying mesh stiffness and the evaluation of stress state at the tooth foot. For these reasons a specific Fortran program was developed. It permit firstly, to obtain the gear geometric parameters (base radii, outside diameter,…) and to generate the data base of the finite element meshing of a tooth or a gear. This program is interfaced with the COSMOS/M finite element software to predict the stress and strain state and calculate the mesh stiffness of a gear system. It is noted that the mesh stiffness is periodic and its period is equal to the mesh period.


2001 ◽  
Vol 123 (3) ◽  
pp. 311-317 ◽  
Author(s):  
J. H. Kuang ◽  
A. D. Lin

In this paper, the effect of tooth wear on the vibration spectrum variation of a rotating spur gear pair is studied. In order to approximate the dynamic characteristics of an engaging spur gear pair, the load sharing alternation, position dependent mesh stiffness, damping factor and friction coefficient are considered in the mathematical model. The wear prediction model proposed by Flodin et al. is used to simulate the tooth profile wear process. The variation of the vibration spectra introduced from the interaction between the sliding wear and the dynamic load is simulated and analyzed. Numerical results indicate that the dynamic load histogram of an engaging spur gear pair may change greatly with the tooth wear. This finding implies that the variation of the gear vibration spectrum might be used to monitor the tooth wear of an engaging spur gear pair.


Author(s):  
Rajendra Gunda ◽  
Rajendra Singh

Chief objective of this article is to evaluate the role of sliding friction in gear dynamics, and more specifically the effect of the periodic variations in mesh stiffness, load distribution and friction torque during a mesh cycle. A non-unity speed ratio spur gear is considered. Only the torsional degree of freedom of the gear pair, with ideal Coulomb friction law, is analyzed. Previous studies by Vaishya and Singh [1–3] make idealized assumptions about temporal (or spatial) variation of mesh stiffness and load sharing in order to obtain more tractable analytical solutions. In our formulation, an accurate Finite Element/Contact Mechanics analysis code [4] is run in the static mode to compute the mesh stiffness and load distribution at every time instant of the mesh. The computed parametric variation of stiffness is then incorporated into our dynamic formulation that includes frictional torques. Next, we use appropriate numerical techniques to solve for the dynamic response in time domain. This study, though preliminary in nature, examines the effects of pinion speed, coefficient of friction and mean input torque. This, along with work in progress, should yield further insights into the role of friction sources in gear vibro-acoustics.


2021 ◽  
Vol 263 (5) ◽  
pp. 1275-1285
Author(s):  
Joshua Götz ◽  
Sebastian Sepp ◽  
Michael Otto ◽  
Karsten Stahl

One important source of noise in drive trains are transmissions. In numerous applications, it is necessary to use helical instead of spur gear stages due to increased noise requirements. Besides a superior excitation behaviour, helical gears also show additional disadvantageous effects (e.g. axial forces and tilting moments), which have to be taken into account in the design process. Thus, a low noise spur gear stage could simplify design and meet the requirements of modern mechanical drive trains. The authors explore the possibility of combining the low noise properties of helical gears with the advantageous mechanical properties of spur gears by using spur gears with variable tip diameter along the tooth width. This allows the adjustment of the total length of active lines of action at the beginning and end of contact and acts as a mesh stiffness modification. For this reason, several spur gear designs are experimentally investigated and compared with regard to their excitation behaviour. The experiments are performed on a back-to-back test rig and include quasi-static transmission error measurements under load as well as dynamic torsional vibration measurements. The results show a significant improvement of the excitation behaviour for spur gears with variable tip diameter.


Coatings ◽  
2020 ◽  
Vol 10 (1) ◽  
pp. 39
Author(s):  
Yangyi Xiao ◽  
Liyang Fu ◽  
Jing Luo ◽  
Wankai Shi ◽  
Minglin Kang

Coatings can significantly improve the load-carrying performance of a gear surface, but how they affect the vibration characteristic of the system is an urgent issue to be solved. Taking into account the nonlinear factors like the variable mesh stiffness, friction, backlash, and transmission error, a six-degree-of-freedom spur gear transmission system with coatings is presented. Meanwhile, the finite element method is applied to acquire the time-varying mesh stiffness of the coated gear pair in the engagement process. With the support of the time-history curve, phase curve, Poincare map, and fast Fourier transform spectrum, the dynamic characteristics and the effects of the coating elastic modulus on vibration behaviors of a gear transmission system are minutely dissected by using a numerical integration approach. Numerical cases illustrate that the dynamic characteristic of a gear transmission system tends toward a one-period state under the given operating condition. They also indicate that, compared with softer coatings, stiffer ones can properly enhance the transmission performance of the coated gear pair. Numerical results are also compared with previous studies, and can establish a theoretical basis for dynamic design and vibration control of the coated gear transmission system.


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