scholarly journals Intrinsically flame-retardant polyamide 66 with high flame retardancy and mechanical properties

RSC Advances ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 433-441
Author(s):  
Jingnan Zhang ◽  
Siming Lian ◽  
Yifan He ◽  
Xinyu Cao ◽  
Jiaming Shang ◽  
...  

The key factor in the synthesis of intrinsic flame retardant polymers is the thermal stability and reactivity of phosphorus-based flame retardants.

Materials ◽  
2020 ◽  
Vol 13 (5) ◽  
pp. 1251
Author(s):  
Yilin Liu ◽  
Bin Li ◽  
Miaojun Xu ◽  
Lili Wang

Ethylene vinyl acetate (EVA) copolymer has been used extensively in many fields. However, EVA is flammable and releases CO gas during burning. In this work, a composite flame retardant with ammonium polyphosphate (APP), a charring–foaming agent (CFA), and a layered double hydroxide (LDH) containing rare-earth elements (REEs) was obtained and used to improve the flame retardancy, thermal stability, and smoke suppression for an EVA matrix. The thermal analysis showed that the maximum thermal degradation temperature of all composites increased by more than 37 °C compared with that of pure EVA. S-LaMgAl/APP/CFA/EVA, S-CeMgAl/APP/CFA/EVA, and S-NdMgAl/APP/CFA/EVA could achieve self-extinguishing behavior according to the UL-94 tests (V-0 rating). The peak heat release rate (pk-HRR) indicated that all LDHs containing REEs obviously reduced the fire strength in comparison with S-MgAl. In particular, pk-HRR of S-LaMgAl/APP/CFA/EVA, S-CeMgAl/APP/CFA/EVA and S-NdMgAl/APP/CFA/EVA were all decreased by more than 82% in comparison with pure EVA. Furthermore, the total heat release (THR), smoke production rate (SPR), and production rate of CO (COP) also decreased significantly. The average mass loss rate (AMLR) confirmed that the flame retardant exerted an effect in the condensed phase of the composites. Meanwhile, the combination of APP, CFA, and LDH containing REEs allowed the EVA matrix to maintain good mechanical properties.


RSC Advances ◽  
2021 ◽  
Vol 11 (49) ◽  
pp. 30943-30954
Author(s):  
Wei Peng ◽  
Yu-xuan Xu ◽  
Shi-bin Nie ◽  
Wei Yang

Phosphorus-containing flame retardants have received huge interest for improving the flame retardant behavior of epoxy resins (EP) over the past few decades.


Polymers ◽  
2018 ◽  
Vol 11 (1) ◽  
pp. 50 ◽  
Author(s):  
Weidi He ◽  
Ying Zhou ◽  
Xiaolang Chen ◽  
Jianbing Guo ◽  
Dengfeng Zhou ◽  
...  

In this work, the ethylene-propylene-diene monomer/polypropylene (EPDM/PP) thermoplastic elastomer filled with intumescent flame retardants (IFR) is fabricated by melting blend. The IFR are constituted with melamine phosphate-pentaerythritol (MP/PER) by compounding and reactive extruding, respectively. The effects of two kinds of MP/PER with different contents on the thermal stability, flame retardancy, and mechanical properties of materials are investigated by Fourier transform infrared (FTIR) spectroscopy, thermogravimetric analysis (TGA), limiting oxygen index (LOI), UL-94, cone calorimeter test (CCT), and scanning electron microscopy (SEM). FTIR results show that the reactive extruded MP/PER partly generates melamine pyrophosphate (MPP) compared with compound masterbatches. TGA data indicate that the best thermal stability is achieved when the molar ratio of MP/PER reaches 1.8. All the reactive samples show a higher flame retardancy than compound ones. The CCT results also exhibit the same trend as above in heat release and smoke production rate. The EPDM/PP composites filled with 30 and 35% reactive MP/PER exhibit the improved flame retardancy but become stiffer and more brittle. SEM photos display that better dispersion and smaller particle size are obtained for reactive samples.


2021 ◽  
Vol 8 ◽  
Author(s):  
Chuanhua Gao ◽  
Siqi Huo ◽  
Zhenhu Cao

It has been significant yet challenging to recycle and reuse different kinds of wastes because of their mass production within society. Many efforts have been conducted to reuse wastes in different fields. Interestingly, some wastes have been employed to replace traditional petroleum-based flame retardants for polymeric materials. This review focuses on the recent development of waste flame retardants and their impacts on thermal stability, flame retardancy, and smoke suppression of polymers, followed by representative flame-retardant mechanisms. Finally, the key challenges associated with waste flame retardants are presented, and some future perspectives are proposed.


RSC Advances ◽  
2015 ◽  
Vol 5 (123) ◽  
pp. 101480-101486 ◽  
Author(s):  
Song Li ◽  
Hongxia Yan ◽  
Shuyao Feng ◽  
Song Niu

A novel reactive phosphorus-containing flame retardant was synthesized and used to modify bismaleimide resin. According to investigations, the modified bismaleimide resin has good mechanical properties, thermal stability and flame retardancy.


Polymers ◽  
2021 ◽  
Vol 13 (10) ◽  
pp. 1562
Author(s):  
Yunxian Yang ◽  
De-Yi Wang ◽  
Laia Haurie ◽  
Zhiqi Liu ◽  
Lu Zhang

Some crop by-products are considered to be promising materials for the development of novel biobased products for industrial applications. The flammability of these alternatives to conventional materials is a constraint to expanded applications. Polylactide (PLA) composites containing a combination of oxidized corn pith fiber (OCC) and a biobased flame retardant (PA-THAM) have been prepared via an in situ modification method. SEM/EDS, FTIR and TGA were performed to establish that PA-THAM was coated onto the surface of OCC. The mechanical properties, thermal stability and fire behavior of PLA-based biocomposites were investigated. The incorporation of 5 phr PA-THAM imparted biocomposite good interfacial adhesion and increased decomposition temperature at 10% mass loss by 50 °C. The flame retardant properties were also improved, as reflected by an increased LOI value, a UL-94 V-2 rating, reduction of PHRR, and increased formation of char residue. Therefore, the introduction of 5 phr PA-THAM can maintain a good balance between flame retardancy and mechanical properties of this PLA/OCC system.


Materials ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1181
Author(s):  
Noha Ramadan ◽  
Mohamed Taha ◽  
Angela Daniela La Rosa ◽  
Ahmed Elsabbagh

Epoxy and unsaturated polyester resins are the most used thermosetting polymers. They are commonly used in electronics, construction, marine, automotive and aircraft industries. Moreover, reinforcing both epoxy and unsaturated polyester resins with carbon or glass fibre in a fabric form has enabled them to be used in high-performance applications. However, their organic nature as any other polymeric materials made them highly flammable materials. Enhancing the flame retardancy performance of thermosetting polymers and their composites can be improved by the addition of flame-retardant materials, but this comes at the expense of their mechanical properties. In this regard, a comprehensive review on the recent research articles that studied the flame retardancy of epoxy resin, unsaturated polyester resin and their composites were covered. Flame retardancy performance of different flame retardant/polymer systems was evaluated in terms of Flame Retardancy index (FRI) that was calculated based on the data extracted from the cone calorimeter test. Furthermore, flame retardant selection charts that relate between the flame retardancy level with mechanical properties in the aspects of tensile and flexural strength were presented. This review paper is also dedicated to providing the reader with a brief overview on the combustion mechanism of polymeric materials, their flammability behaviour and the commonly used flammability testing techniques and the mechanism of action of flame retardants.


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