scholarly journals Microstructure, friction and corrosion resistance properties of a Ni–Co–Al2O3 composite coating

RSC Advances ◽  
2018 ◽  
Vol 8 (22) ◽  
pp. 12138-12145 ◽  
Author(s):  
Zong-wei Jia ◽  
Wan-chang Sun ◽  
Fang Guo ◽  
Ya-ru Dong ◽  
Xiao-jia Liu
Keyword(s):  
Corrosion Resistance ◽  
Aluminum Alloy ◽  
Composite Coating ◽  
Composite Coatings ◽  
Al2o3 Composite ◽  
Pulsed Electrodeposition

Ni–Co–Al2O3 composite coatings were prepared by pulsed electrodeposition and electrophoresis–electrodeposition on aluminum alloy.

Experimental investigation of electrodeposited Ni-Al2O3/ZrO2 nano composite on HSLA ASTM A860 alloy

2021 ◽  
Author(s):  
Chandrasekhara Sastry Chebiyyam ◽  
Pradeep N ◽  
Shaik AM ◽  
Hafeezur Rahman A ◽  
Sandeep Patil
Keyword(s):  
Grain Size ◽  
Corrosion Resistance ◽  
Composite Coating ◽  
Base Alloy ◽  
Composite Coatings ◽  
Nano Particles ◽  
Alloy Sample ◽  
Nano Composite ◽  
Nano Coating ◽  
Nano Composite Coating

Abstract Nano composite coatings on HSLA ASTM A860 alloy, adds to the barrier efficacy by increase in the microhardness, wear and corrosion resistance of the substrate material. Additionally, reduction of delamination of the nano composite coating sample is ascertained. Ball milling is availed to curtail the coating samples (Al2O3/ZrO2) to nano size, for forming a electrodeposited product on the substrate layer. The curtailment in grain size was ascertained to be 17.62% in Ni-Al2O3/ZrO2 nano composite coating. During the deposition process, due to the presence of Al2O3/ZrO2 nano particles an increase in cathode efficiency is ascertained. An XRD analysis of the nano composite coating indicates a curtailment in grain size along with increase in the nucleation sites causing a surge in the growth of nano coating layer. In correlation to uncoated HSLA ASTM A36 alloy sample, a surge in compressive residual stress by 47.14%, reduction of waviness by 32.14% (AFM analysis), upsurge in microhardness by 67.77% is ascertained in Ni-Al2O3/ZrO2 nano composite coating. Furthermore, in nano coated Ni-Al2O3/ZrO2 composite a reduction is observed pertaining to weight loss and friction coefficients by 27.44% and 13% in correlation to plain uncoated alloy respectively. A morphology analysis after nano coating indicates, Ni-Al2O3/ZrO2 particles occupy the areas of micro holes, reducing the wide gaps and crevice points inside the matrix of the substrate, enacting as a physical barrier to upsurge the corrosion resistance by 67.72% in correlation to HSLA ASTM A860 base alloy.

scholarly journals Fabrication of Superhydrophobic AA5052 Aluminum Alloy Surface with Improved Corrosion Resistance and Self Cleaning Property

Coatings ◽  
2018 ◽  
Vol 8 (11) ◽  
pp. 390 ◽  
Author(s):  
Qian Zhao ◽  
Tiantian Tang ◽  
Fang Wang
Keyword(s):  
Contact Angle ◽  
Corrosion Resistance ◽  
Aluminum Alloy ◽  
Materials Science ◽  
Composite Coatings ◽  
Alloy Surface ◽  
Corrosion Resistant ◽  
Self Cleaning ◽  
Aa5052 Aluminum Alloy ◽  
Aluminum Alloy Surface

The development of a self-cleaning and corrosion resistant superhydrophobic coating for aluminum alloy surfaces that is durable in aggressive conditions has attracted great interest in materials science. In the present study, a superphydrophobic film was fabricated on an AA5052 aluminum alloy surface by the electrodeposition of Ni–Co alloy coating, followed by modification with 6-(N-allyl-1,1,2,2-tetrahydro-perfluorodecyl) amino-1,3,5-triazine-2,4-dithiol monosodium (AF17N). The surface morphology and characteristics of the composite coatings were investigated by means of scanning electron microscopy (SEM), energy dispersive X-ray spectrum (EDS), atomic force microscope (AFM) and contact angle (CA). The corrosion resistance of the coatings was assessed by electrochemical tests. The results showed that the surface exhibited excellent superhydrophobicity and self-cleaning performance with a contact angle maintained at 160° after exposed to the atmosphere for 240 days. Moreover, the superhydrophobic coatings significantly improved the corrosion resistant performance of AA5052 aluminum alloy substrate in 3.5 wt.% NaCl solution.

A STUDY OF COMPOSITE COATINGS ON 22MnCrNiMo STEEL FOR MOORING CHAIN

2018 ◽  
Vol 25 (03) ◽  
pp. 1850074
Author(s):  
YAN SHEN ◽  
PRASANTA K. SAHOO ◽  
YIPENG PAN
Keyword(s):  
Corrosion Resistance ◽  
Experimental Work ◽  
Structural Characteristics ◽  
Composite Coatings ◽  
Salt Spray ◽  
Corrosion Performance ◽  
Sic Particles ◽  
Pulsed Electrodeposition ◽  
Mooring Chain ◽  
Spray Treatment

In order to enhance the corrosion resistance of mooring chain, the composite coatings are carried out on the surface of 22MnCrNiMo steel for mooring chain by double-pulsed electrodeposition technology using centrifugal force in the rotating device. The microstructure and anti-corrosion performance of the composite coatings have been investigated experimentally. This paper mainly focuses on the experimental work to determine the structural characteristics and corrosion resistance of composite coatings in the presence of nano-SiC. The results show that the presence of nano-SiC has a significant effect on the preparation of composite coating during the process. The surface of the coating becomes compact and smooth at a moderate concentration of nano-SiC particles. Furthermore, the best corrosion resistance of the composite coatings can be obtained when the concentration of nano-SiC particles is 2.0[Formula: see text]g.L[Formula: see text] after salt spray treatment.

Improvement of microstructure and properties of Ni–Al2O3 composite coating via jet electrodeposition

2020 ◽  
Vol 34 (27) ◽  
pp. 2050243
Author(s):  
Hui Fan ◽  
Jie Jiang ◽  
Yangpei Zhao ◽  
Shankui Wang ◽  
Zhijing Li
Keyword(s):  
Wear Rate ◽  
Surface Morphology ◽  
Composite Coating ◽  
Process Parameters ◽  
Current Density ◽  
Composite Coatings ◽  
Coating Structure ◽  
Mechanical And Tribological Properties ◽  
Al2o3 Composite ◽  
Jet Electrodeposition

Ni–Al2O3 composite coatings were prepared with a modified Watt’s bath by using jet electrodeposition method. As the key process parameter, current density and the addition of Al2O3 nanoparticles in electrolyte were studied about the effect on the surface morphology and co-deposition of Al2O3 nanoparticles of composite coating. The mechanical and tribological properties of the composite coating were also tested. The results show that properly increasing the current density and Al2O3 addition can increase the co-deposition of nanoparticles in the coating and promote the formation of a dense and refined coating structure. Using the optimized process parameters of current density (300 A/dm2) and Al2O3 addition (30 g/L), the co-deposition of Al2O3 in the composite coating can reach a maximum of 13.1 at.%. The hardness of the coating reaches the peak at 623 HV. The wear rate of the composite coating is also greatly reduced with optimized parameters.

scholarly journals Composite Coatings of Chromium and Nanodiamond Particles on Steel

2017 ◽  
Vol 62 (4) ◽  
pp. 2421-2424 ◽  
Author(s):  
N. Gidikova ◽  
M. Sulowski ◽  
V. Petkov ◽  
R. Valov ◽  
G. Cempura
Keyword(s):  
Wear Resistance ◽  
Corrosion Resistance ◽  
Composite Coating ◽  
Composite Coatings ◽  
Machine Building ◽  
Chromium Coating ◽  
Detonation Synthesis ◽  
Micro Structure ◽  
X Ray ◽  
Average Size

AbstractChrome plating is used to improve the properties of metal surfaces like hardness, corrosion resistance and wear resistance in machine building. To further improve these properties, an electrodeposited chromium coating on steel, modified with nanodiamond particles is proposed. The nanodiamond particles (average size 4 nm measured by TEM) are produced by detonation synthesis (NDDS). The composite coating (Cr+NDDS) has an increased thickness, about two times greater microhardness and finer micro-structure compared to that of unmodified chromium coating obtained under the same galvanization conditions. In the microstructure of specimen obtained from chrome electrolyte with concentration of NDDS 25 g/l or more, “minisections” with chromium shell were found. They were identified by metallographic microscope and X-ray analyser on etched section of chromium plated sample. The object of further research is the dependence of the presence of NDDS in the composite coating from the nanodiamond particles concentration in the chroming electrolyte.

Preparation and Property of Electrodeposited Zn-Fe-SiO2 Composite Coating

2008 ◽  
Vol 373-374 ◽  
pp. 212-215 ◽  
Author(s):  
Yun Ying Fan ◽  
Ying Jie Zhang ◽  
Peng Dong
Keyword(s):  
Corrosion Resistance ◽  
Hydrogen Embrittlement ◽  
Surface Morphology ◽  
Composite Coating ◽  
Hydrogen Content ◽  
Particle Concentration ◽  
Composite Coatings ◽  
Particle Content ◽  
Sulfate Bath ◽  
Sio2 Particles

Electrodeposited Zn and Zn-Fe alloy have been applied widely to protect steel from corrosion, but the property of coating still needs to be improved. In this paper, Zn-Fe-SiO2 composite coatings are electrodeposited from Zn-Fe alloy electrolyte containing SiO2 particles. Zinc based coatings with Fe% >1%(mass) are deposited from sulfate bath, and coatings with Fe% <1%(mass) are deposited from chloride bath. Particle content in the composite coating generally increases with particle concentration under an adequate agitation and then tends to saturation. The optimum particle content in the composite coating is 0.5%(mass). Corrosion resistance, porosity, hydrogen embrittlement and surface morphology of Zn-Fe-SiO2 composite coatings have been tested and compared with electrodeposited Zn and Zn-Fe alloy. The data implies that Zn-Fe-SiO2 composite coating has the best corrosion resistance, lowest porosity, lowest hydrogen content and the finest crystal. All the results show that Zn-Fe-SiO2 composite coating is satisfactory to be used as anti-corrosion material for steel and has a great future in application.

scholarly journals Ni/cerium Molybdenum Oxide Hydrate Microflakes Composite Coatings Electrodeposited from Choline Chloride: Ethylene Glycol Deep Eutectic Solvent

Materials ◽  
2020 ◽  
Vol 13 (4) ◽  
pp. 924 ◽  
Author(s):  
Juliusz Winiarski ◽  
Anna Niciejewska ◽  
Jacek Ryl ◽  
Kazimierz Darowicki ◽  
Sylwia Baśladyńska ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Composite Coating ◽  
Molybdenum Oxide ◽  
Composite Coatings ◽  
Choline Chloride ◽  
Active Form ◽  
Deep Eutectic Solvent ◽  
Corrosion Process ◽  
Self Healing ◽  
Oxide Hydrate

Cerium molybdenum oxide hydrate microflakes are codeposited with nickel from a deep eutectic solvent-based bath. During seven days of exposure in 0.05 M NaCl solution, the corrosion resistance of composite coating (Ni/CeMoOxide) is slightly reduced, due to the existence of some microcracks caused by large microflakes. Multielemental analysis of the solution, in which coatings are exposed and the qualitative changes in the surface chemistry (XPS) show selective etching molybdenum from microflakes. The amount of various molybdenum species within the surface of coating nearly completely disappear, due to the corrosion process. Significant amounts of Ce3+ compounds are removed, however the corrosion process is less selective towards the cerium, and the overall cerium chemistry remains unchanged. Initially, blank Ni coatings are covered by NiO and Ni(OH)2 in an atomic ratio of 1:2. After exposure, the amount of Ni(OH)2 increases in relation to NiO (ratio 1:3). For the composite coating, the atomic ratios of both forms of nickel vary from 1:0.8 to 1:1.3. Despite achieving lower corrosion resistance of the composite coating, the applied concept of using micro-flakes, whose skeleton is a system of Ce(III) species and active form are molybdate ions, may be interesting for applications in materials with potential self-healing properties.

Preparation and characterization of superhydrophobic composite coatings on a magnesium–lithium alloy

RSC Advances ◽  
2016 ◽  
Vol 6 (93) ◽  
pp. 90587-90596 ◽  
Author(s):  
Zhijun Li ◽  
Yi Yuan
Keyword(s):  
Corrosion Resistance ◽  
Composite Coating ◽  
Composite Coatings ◽  
Alloy Surface ◽  
Water Repellent ◽  
Lithium Alloy

We report a superhydrophobic organophosphonate composite coating on a magnesium–lithium alloy surface, which exhibits excellent water-repellent and corrosion resistance properties.

scholarly journals Accelerated climatic testing of composite coatings on AMg3 aluminum alloy in salt spray medium

2020 ◽  
pp. 78-83
Author(s):  
В.С. ФИЛОНИНА ◽  
К.В. НАДАРАИА ◽  
А.С. ГНЕДЕНКОВ ◽  
И.М. ИМШИНЕЦКИЙ ◽  
Д.В. МАШТАЛЯР ◽  
...  
Keyword(s):  
Composite Material ◽  
Corrosion Resistance ◽  
Aluminum Alloy ◽  
Composite Coatings ◽  
Salt Spray ◽  
Composite Polymer ◽  
Climatic Testing ◽  
Salt Fog ◽  
Positive Effect

Представлены результаты ускоренных климатических испытаний композиционных полимерсодержащих покрытий на сплаве алюминия АМг3. Выявлено положительное влияние импрегнированного в поры ПЭО-покрытия композиционного материала на смачиваемость и коррозионную стойкость исследуемых образцов в условиях долговременного воздействия соляного тумана. Наиболее высокую коррозионную стойкость продемонстрировали образцы с четырехкратным нанесением ультрадисперсного политетрафторэтилена. The results of accelerated climatic tests of composite polymer-containing coatings on the AMg3 aluminum alloy are presented in the paper. According to the results of the studies carried out, a positive effect of the penetrated composite material into the pores of a PEO-coating on the wettability and corrosion resistance of the test samples under conditions of long-term exposure to salt fog has been revealed. The highest corrosion resistance was demonstrated by samples with a fourfold (СС-4x) application of superdispersed polytetrafluoroethylene.

Microstructure and corrosion resistance of Ni/Cr3C2-NiCr composite coating

2019 ◽  
Vol 66 (4) ◽  
pp. 471-478 ◽  
Author(s):  
Majid Hosseinzadeh ◽  
Abdol Hamid Jafari ◽  
Rouhollah Mousavi ◽  
Mojtaba Esmailzadeh
Keyword(s):  
Corrosion Resistance ◽  
Composite Coating ◽  
Design Methodology ◽  
Electrochemical Impedance ◽  
Composite Coatings ◽  
Thermal Spraying ◽  
Content Type ◽  
Bath Solution ◽  
Electrochemical Deposition Method ◽  
Base Composite

Purpose In this study, electrochemical deposition method which have cheaper equipment than thermal spraying methods and is available for the production of composite coatings were used. Design/methodology/approach Composite coatings were electrodeposited from a Watts's bath solution in which the suspended Cr3C2-NiCr particles were dispersed in the bath solution during deposition. Potentiodynamic polarization and electrochemical impedance spectroscopy techniques have been used to evaluate the corrosion resistance of the composite coating in the 3.5 Wt.% NaCl solution. Findings It was found that the submicron Cr3C2-NiCr particles distributed uniformly in the coating and depend on the current density of deposition, different amount of particles can be incorporated in the coating. The results showed that the corrosion resistance of the Ni/ Cr3C2-NiCr composite coatings is more comparable to the pure nickel coating. Originality/value Production of Ni-base composite coating from an electrolytic bath containing Cr3C2-NiCr particles is possible via electrodeposition.

Sign in / Sign up

Export Citation Format

Share Document