Impact of double-solvent impregnation on the Ni dispersion of Ni/SBA-15 catalysts and catalytic performance for the syngas methanation reaction

RSC Advances ◽  
2016 ◽  
Vol 6 (42) ◽  
pp. 35875-35883 ◽  
Author(s):  
Miao Tao ◽  
Zhong Xin ◽  
Xin Meng ◽  
Yuhao Lv ◽  
Zhicheng Bian

Ni/SBA-15 prepared by a double-solvent impregnation method showed excellent activity for CO methanation and catalyst sintering was the main cause of deactivation.

Author(s):  
Radwa A. El-Salamony ◽  
Sara A. El-Sharaky ◽  
Seham A. Al-Temtamy ◽  
Ahmed M. Al-Sabagh ◽  
Hamada M. Killa

Abstract Recently, because of the increasing demand for natural gas and the reduction of greenhouse gases, interests have focused on producing synthetic natural gas (SNG), which is suggested as an important future energy carrier. Hydrogenation of CO2, the so-called methanation reaction, is a suitable technique for the fixation of CO2. Nickel supported on yttrium oxide and promoted with cobalt were prepared by the wet-impregnation method respectively and characterized using SBET, XRD, FTIR, XPS, TPR, and HRTEM/EDX. CO2 hydrogenation over the Ni/Y2O3 catalyst was examined and compared with Co–Ni/Y2O3 catalysts, Co% = 10 and 15 wt/wt. The catalytic test was conducted with the use of a fixed-bed reactor under atmospheric pressure. The catalytic performance temperature was 350 °C with a supply of H2:CO2 molar ratio of 4 and a total flow rate of 200 mL/min. The CH4 yield was reached 67%, and CO2 conversion extended 48.5% with CO traces over 10Co–Ni/Y2O3 catalyst. This encourages the direct methanation reaction mechanism. However, the reaction mechanism over Ni/Y2O3 catalyst shows different behaviors rather than that over bi-metal catalysts, whereas the steam reforming of methane reaction was arisen associated with methane consumption besides increase in H2 and CO formation; at the same temperature reaction.


2014 ◽  
Vol 924 ◽  
pp. 217-226 ◽  
Author(s):  
Xiang Feng Hu ◽  
Wen Yang ◽  
Ning Wang ◽  
Shi Zhong Luo ◽  
Wei Chu

Nickel/carbon nanotubes (Ni/CNTs), Nickel/alumina (Ni/Al2O3), calcium-promoted Ni/CNTs and calcium-promoted Ni/Al2O3 were synthesized by impregnation method. Methanation of carbon dioxide was used as a probe to evaluate their catalytic performance. The features of these Ni-based catalysts were investigated via XRD, H2-TPR, H2-TPD and the N2 adsorptiondesorption isotherms. H2-TPR showed that nickel species on Ni/CNTs was reduced more easily with respect to that on Ni/Al2O3, and addition of Ca can increase the content of easily reducible Ni species for Ni/CNTs. XRD and H2-TPD indicated that addition of Ca promoted dispersion for CNTs-supported catalyst. These finding ultimately enhanced catalytic activity and stability for Ni/CNTs catalyst modified with Ca.


Catalysts ◽  
2021 ◽  
Vol 11 (9) ◽  
pp. 1117
Author(s):  
Fen Wang ◽  
Xiumiao Yang ◽  
Jingcai Zhang

Dry methanation of syngas is a promising route for synthetic natural gas production because of its water and cost saving characteristics, as we reported previously. Here, we report a simple soaking process for the preparation of well-dispersed Ni/MgAl2O4-E catalyst with an average Ni size of 6.4 nm. The catalytic test results showed that the Ni/MgAl2O4-E catalyst exhibited considerably higher activity and better stability than Ni/MgAl2O4-W catalyst prepared by conventional incipient wetness impregnation method in dry methanation reaction. The long-term stability test result of 335 h has demonstrated that the deactivation of the Ni/MgAl2O4-E catalyst is inevitable. With multiple characterization techniques including ICP, EDS, XRD, STEM, TEM, SEM and TG, we reveal that the graphitic carbon encapsulating Ni nanoparticles are the major reasons responsible for catalyst deactivation, and the rate of carbon deposition decreases with reaction time.


Author(s):  
Parisa Sadeghpour ◽  
Mohammad Haghighi ◽  
Mehrdad Esmaeili

Aim and Objective: Effect of two different modification methods for introducing Ni into ZSM-5 framework was investigated under high temperature synthesis conditions. The nickel successfully introduced into the MFI structures at different crystallization conditions to enhance the physicochemical properties and catalytic performance. Materials and Methods: A series of impregnated Ni/ZSM-5 and isomorphous substituted NiZSM-5 nanostructure catalysts were prepared hydrothermally at different high temperatures and within short times. X-ray diffraction (XRD), Field emission scanning electron microscopy (FESEM), Energy dispersive X-ray (EDX), Brunner, Emmett and Teller-Barrett, Joyner and Halenda (BET-BJH), Fourier transform infrared (FTIR) and Temperature-programmed desorption of ammonia (TPDNH3) were applied to investigate the physicochemical properties. Results: Although all the catalysts showed pure silica MFI–type nanosheets and coffin-like morphology, using the isomorphous substitution for Ni incorporation into the ZSM-5 framework led to the formation of materials with lower crystallinity, higher pore volume and stronger acidity compared to using impregnation method. Moreover, it was found that raising the hydrothermal temperature increased the crystallinity and enhanced more uniform incorporation of Ni atoms in the crystalline structure of catalysts. TPD-NH3 analysis demonstrated that high crystallization temperature and short crystallization time of NiZSM-5(350-0.5) resulted in fewer weak acid sites and medium acid strength. The MTO catalytic performance was tested in a fixed bed reactor at 460ºC and GHSV=10500 cm3 /gcat.h. A slightly different reaction pathway was proposed for the production of light olefins over impregnated Ni/ZSM-5 catalysts based on the role of NiO species. The enhanced methanol conversion for isomorphous substituted NiZSM-5 catalysts could be related to the most accessible active sites located inside the pores. Conclusion: The impregnated Ni/ZSM-5 catalyst prepared at low hydrothermal temperature showed the best catalytic performance, while the isomorphous substituted NiZSM-5 prepared at high temperature was found to be the active molecular sieve regarding the stability performance.


Energies ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 3347
Author(s):  
Arslan Mazhar ◽  
Asif Hussain Khoja ◽  
Abul Kalam Azad ◽  
Faisal Mushtaq ◽  
Salman Raza Naqvi ◽  
...  

Co/TiO2–MgAl2O4 was investigated in a fixed bed reactor for the dry reforming of methane (DRM) process. Co/TiO2–MgAl2O4 was prepared by modified co-precipitation, followed by the hydrothermal method. The active metal Co was loaded via the wetness impregnation method. The prepared catalyst was characterized by XRD, SEM, TGA, and FTIR. The performance of Co/TiO2–MgAl2O4 for the DRM process was investigated in a reactor with a temperature of 750 °C, a feed ratio (CO2/CH4) of 1, a catalyst loading of 0.5 g, and a feed flow rate of 20 mL min−1. The effect of support interaction with metal and the composite were studied for catalytic activity, the composite showing significantly improved results. Moreover, among the tested Co loadings, 5 wt% Co over the TiO2–MgAl2O4 composite shows the best catalytic performance. The 5%Co/TiO2–MgAl2O4 improved the CH4 and CO2 conversion by up to 70% and 80%, respectively, while the selectivity of H2 and CO improved to 43% and 46.5%, respectively. The achieved H2/CO ratio of 0.9 was due to the excess amount of CO produced because of the higher conversion rate of CO2 and the surface carbon reaction with oxygen species. Furthermore, in a time on stream (TOS) test, the catalyst exhibited 75 h of stability with significant catalytic activity. Catalyst potential lies in catalyst stability and performance results, thus encouraging the further investigation and use of the catalyst for the long-run DRM process.


Author(s):  
Buyan-Ulzii Battulga ◽  
Tungalagtamir Bold ◽  
Enkhsaruul Byambajav

AbstractNi based catalysts supported on γ-Al2O3 that was unpromoted (Ni/γAl2O3) or promoted (Ni–Fe/γAl2O3, Ni–Co/γAl2O3, and Ni–Fe–Co/γAl2O3) were prepared using by the impregnation – co-precipitation method. Their catalytic performances for CO methanation were studied at 3 atm with a weight hourly space velocity (WHSV) of 3000 ml/g/h of syngas with a molar ratio of H2/CO = 3 and in the temperature range between 130 and 350 °C. All promoters could improve nickel distribution, and decreased its particle sizes. It was found that the Ni–Co/γAl2O3 catalyst showed the highest catalytic performance for CO methanation in a low temperature range (<250 °C). The temperatures for the 20% CO conversion over Ni–Co/γAl2O3, Ni–Fe/γAl2O3, Ni–Fe–Co/γAl2O3 and Ni/γAl2O3 catalysts were 205, 253, 263 and 270 °C, respectively. The improved catalyst distribution by the addition of cobalt promoter caused the formation of β type nickel species which had an appropriate interacting strength with alumina support in the Ni–Co/γAl2O3. Though an addition of iron promoter improved catalyst distribution, the methane selectivity was lowered due to acceleration of both CO methanation and WGS reaction with the Ni–Fe/γAl2O3. Moreover, it was found that there was no synergetic effect from the binary Fe–Co promotors in the Ni–Fe–Co/γAl2O3 on catalytic activity for CO methanation.


Catalysts ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 697
Author(s):  
Tae-Young Kim ◽  
Seongbin Jo ◽  
Yeji Lee ◽  
Suk-Hwan Kang ◽  
Joon-Woo Kim ◽  
...  

Fe-Ni and Co-Fe-Ni catalysts were prepared by the wet impregnation method for the production of high-calorific synthetic natural gas. The influence of Ni addition to Fe and Co-Fe catalyst structure and catalytic performance was investigated. The results show that the increasing of Ni amount in Fe-Ni and Co-Fe-Ni catalysts increased the formation of Ni-Fe alloy. In addition, the addition of nickel to the Fe and Co-Fe catalysts could promote the dispersion of metal and decrease the reduction temperature. Consequently, the Fe-Ni and Co-Fe-Ni catalysts exhibited higher CO conversion compared to Fe and Co-Fe catalysts. A higher Ni amount in the catalysts could increase C1–C4 hydrocarbon production and reduce the byproducts (C5+ and CO2). Among the catalysts, the 5Co-15Fe-5Ni/γ-Al2O3 catalyst affords a high light hydrocarbon yield (51.7% CH4 and 21.8% C2–C4) with a low byproduct yield (14.1% C5+ and 12.1% CO2).


2013 ◽  
Vol 832 ◽  
pp. 15-20 ◽  
Author(s):  
Sara Faiz Hanna Tasfy ◽  
Noor Asmawati Mohd Zabidi ◽  
Duvvuri Subbarao

Iron-based nanocatalyst was prepared via impregnation method on SiO2 support. The effects of promoters, namely, K and Cu, on the physical properties and catalytic performance in FTS have been investigated. The FTS performance of the synthesized nanocatalysts was examined in a fixed-bed microreactor at temperature of 523K, atmospheric pressure, 1.5 reactant ratio (H2/CO) and space velocity of 3L/g-cat.h. In FTS reaction, Cu promoter resulted in a lower CO conversion and C5+ hydrocarbons selectivity but higher selectivity to the lighter hydrocarbons (C1-C4) comparedto those obtained using the K promoter. Higher CO conversion (28.9%) and C5+ hydrocarbons selectivity (54.4%) were obtained using K as a promoter compared to that of Cu promoter. However, the K-promoted nanocatalyst resulted in a lower CO conversion but higher selectivity of the heavy hydrocarbons (C5+) compared to those obtained using the un-promoted nanocatalyst.


Catalysts ◽  
2018 ◽  
Vol 8 (11) ◽  
pp. 541 ◽  
Author(s):  
Haiping Xiao ◽  
Chaozong Dou ◽  
Hao Shi ◽  
Jinlin Ge ◽  
Li Cai

A series of poisoned catalysts with various forms and contents of sodium salts (Na2SO4 and Na2S2O7) were prepared using the wet impregnation method. The influence of sodium salts poisoned catalysts on SO2 oxidation and NO reduction was investigated. The chemical and physical features of the catalysts were characterized via NH3-temperature programmed desorption (NH3-TPD), H2-temperature programmed reduction (H2-TPR), X-ray photoelectron spectroscopy (XPS), Brunauer–Emmett–Teller (BET), X-ray diffraction (XRD), and Fourier Transform Infrared Spectroscopy (FT-IR). The results showed that sodium salts poisoned catalysts led to a decrease in the denitration efficiency. The 3.6% Na2SO4 poisoned catalyst was the most severely deactivated with denitration efficiency of only 50.97% at 350 °C. The introduction of SO42− and S2O72− created new Brønsted acid sites, which facilitated the adsorption of NH3 and NO reduction. The sodium salts poisoned catalysts significantly increased the conversion of SO2–SO3. 3.6%Na2S2O7 poisoned catalyst had the strongest effect on SO2 oxidation and the catalyst achieved a maximum SO2–SO3-conversion of 1.44% at 410 °C. Characterization results showed sodium salts poisoned catalysts consumed the active ingredient and lowered the V4+/V5+ ratio, which suppressed catalytic performance. However, they increased the content of chemically adsorbed oxygen and the strength of V5+=O bonds, which promoted SO2 oxidation.


2018 ◽  
Vol 192 ◽  
pp. 03006
Author(s):  
Jakkrapong Jitjamnong

The purpose of this research was to investigate the catalytic activity of Ba loading on calcium oxide (CaO) catalyst by varying the amount of barium added during the synthesis: 5-15 wt%. The waste egg shells were utilized as a CaO heterogeneous catalyst by calcined at 900 °C for 2 h. The Ba/CaO catalysts were prepared by impregnation method and were used as a catalyst in transesterification reaction of canola oil via microwave irradiation under microwave power 300 W. The characterization of catalyst and FAME composition of biodiesel were determined by X-ray fluorescence (XRF), scanning electron microscope (SEM), Fourier transform infrared spectrometer (FTIR), and gas chromatography (GC-FID). The conditions of biodiesel production were operated at 60 °C, 3 wt% of catalyst loading, 9:1 methanol-to-canola oil ratio, and microwave irradiation power was 300W for 2 min. The experimental results found that, the waste egg shells consist mainly of CaCO3, which was decomposed to CaO more than 88 wt% after cacination step. The 15 wt% Ba/CaO catalysts exhibited the best catalytic performance with the FAME conversion higher than 97.68%.


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