Experimental Study of Shell-Side Heat Transfer Coefficient and Pressure Drop for an Integrally Helical Baffled Heat Exchanger Combined with Different Enhanced Tubes

2009 ◽  
Vol 48 (8) ◽  
pp. 4040-4044 ◽  
Author(s):  
Zhengguo Zhang ◽  
Changshun Wu ◽  
Xiaoming Fang ◽  
Xuenong Gao ◽  
Zhenyong Wang
Keyword(s):  
Heat Transfer ◽  
Experimental Study ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Shell Side ◽  
Enhanced Tubes

Numerical simulation of the effect of baffle cut and baffle spacing on shell side heat exchanger performance using CFD

2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Swanand Gaikwad ◽  
Ashish Parmar
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Numerical Results ◽  
Shell Side ◽  
Tube Heat Exchanger ◽  
Shell And Tube ◽  
Two Parameters

AbstractHeat exchangers possess a significant role in energy transmission and energy generation in most industries. In this work, a three-dimensional simulation has been carried out of a shell and tube heat exchanger (STHX) consisting of segmental baffles. The investigation involves using the commercial code of ANSYS CFX, which incorporates the modeling, meshing, and usage of the Finite Element Method to yield numerical results. Much work is available in the literature regarding the effect of baffle cut and baffle spacing as two different entities, but some uncertainty pertains when we discuss the combination of these two parameters. This study aims to find an appropriate mix of baffle cut and baffle spacing for the efficient functioning of a shell and tube heat exchanger. Two parameters are tested: the baffle cuts at 30, 35, 40% of the shell-inside diameter, and the baffle spacing’s to fit 6,8,10 baffles within the heat exchanger. The numerical results showed the role of the studied parameters on the shell side heat transfer coefficient and the pressure drop in the shell and tube heat exchanger. The investigation shows an increase in the shell side heat transfer coefficient of 13.13% when going from 6 to 8 baffle configuration and a 23.10% acclivity for the change of six baffles to 10, for a specific baffle cut. Evidence also shows a rise in the pressure drop with an increase in the baffle spacing from the ranges of 44–46.79%, which can be controlled by managing the baffle cut provided.

Performance Study of Heat Exchangers with Continuous Helical Baffles on Different Inclination Angles

2013 ◽  
Vol 655-657 ◽  
pp. 461-464 ◽  
Author(s):  
Su Fang Song
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Heat Exchangers ◽  
Performance Study ◽  
Three Dimensional Model ◽  
Shell Side ◽  
Inclination Angles

The three-dimensional model of heat exchangers with continuous helical baffles was built. The fluid flow dynamics and heat transfer of shell side in the helical baffled heat exchanger were simulated and calculated. The velocity, pressure and temperature distributions were achieved. The simulation shows that with the same baffle pitch, shell-side heat transfer coefficient increased by 25% and the pressure drop decreases by 18% in helical baffled heat exchanger compared with segmental helical baffles. With the analyzing of the flow and heat transfer in heat exchanger in 5 different inclination angles from 11°to 21°, it can be found that both shell side heat transfer coefficient and pressure drop will reduce respectively by 86% and 52% with the increases 11°to 21°of the inclination angles. Numerical simulation provided reliable theoretical reference for further engineering research of heat exchanger with helical baffles.

Investigation on Shell-Side Performance of Heat Exchanger With Axially Staggered Overlap Helical Baffles

2010 ◽  
Author(s):  
Shui Ji ◽  
Wenjing Du ◽  
Lin Cheng
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Low Cost ◽  
Convection Heat Transfer ◽  
Working Fluid ◽  
Shell Side ◽  
Open Issue

Since its appearance in the 80’s of the 20th century, the heat exchanger with helical baffles (HEHBs) has attracted lots of attention. Benefiting from its relatively simple manufacture procedure and low cost, the heat exchanger with overlapped helical baffles receives much concern. However, there are few reports on the influence of the specific overlap size of helical baffles on the shell-side heat transfer performance and fluid friction property. In this paper, numerical investigation on this open issue is carried out by means of numerical method. The emphasis is laid on the relationship between the overlap size of helical baffles and the shell-side performance. Baffles with the shape of a quarter-ellipse are simulated and the heat-transfer oil is selected as the working fluid. Results show that in the condition of same helix angles and same flow rates, 10% increase of the specific overlap size brings an increase of 23–42% on the pressure drop and an increase of 2–8% on the convection heat transfer coefficient; hence the corresponding heat transfer coefficient pre unit pressure drop is decreased by 11–22%. Compared with the continuously overlap configuration, the axially staggered overlap helical baffles can improve the comprehensive performance of HEHBs on the condition of an identical helical pitch, and hence it is favorable for the situation with strict constrain on pressure drop.

3-D Numerical Study on Shell-Side Comprehensive Performance of Shell-and-Tube Heat Exchanger With Combined Helical Baffles

2010 ◽  
Author(s):  
Guidong Chen ◽  
Jing Xu ◽  
Ming Zen ◽  
Qiuwang Wang
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Shell Side ◽  
Tube Heat Exchanger ◽  
Comprehensive Performance ◽  
Shell And Tube ◽  
The Heat Transfer Coefficient

In order to improve heat transfer performance of conventional segmental baffled shell-and-tube heat exchangers (STHXs), the shell-and-tube heat exchanger with combined helical baffles (CMH-STHX) were invented. In the present study, the CMH-STHX is compared with three other STHXs which were set up with continuous helical baffles (CH-STHX), discontinuous helical baffles (DCH-STHX) and segmental baffles (SG-STHX), by Computational Fluid Dynamics method. The numerical results show that, for the same mass flow rate at the shell side, the overall pressure drop of the CMH-STHX is about 50% and 40% lower than that of SG-STHX and CH-STHX. The heat transfer coefficient of the CMH-STHX is between those of CH-STHX and DCH-STHX and it is 6.3% lower than that of SG-STHX. The heat transfer coefficient under unit pressure drop h/Δp is introduced to evaluate the comprehensive performance of STHXs. The h/Δp of the CMH-STHX is 7.5%, 6.5% and 87.4% higher on average than those of the CH-SHTX, DCH-STHX and SG-STHX. Furthermore, the total heat transfer rate of CMH-STHX is about 25% higher than that of SG-STHX for the same total pressure drop of shell side. Supported by these results, the new heat exchanger (CMH-STHX) may be used to replace the conventional shell-and-tube heat exchanger in industrial applications.

Experimental Study on Shell Side Heat Transfer Performance of Circumferential Overlap Trisection Helical Baffle Heat Exchangers

2011 ◽  
Author(s):  
Yaping Chen ◽  
Ruibing Cao ◽  
Jiafeng Wu ◽  
Cong Dong ◽  
Yanjun Sheng
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Heat Exchangers ◽  
Shell Side ◽  
Single Thread ◽  
Helical Baffle ◽  
Inclined Angle

A set of experiments were conducted on the circumferential overlap trisection helical baffle heat exchangers with inclined angles of 20°, 24°, 28° and 32° single-thread and inclined angle of 32° dual-thread one, and a segmental baffle heat exchanger as a contrast scheme. The cylinder case of the testing heat exchanger is a common shell, while the tube bundle core could be replaced. The shell side heat transfer coefficient ho is obtained by subtract tube-side convection thermal resistance and tube wall conduction resistance from the overall heat transfer coefficient K. The curves of shell side heat transfer coefficient ho, pressure drop Δpo, Nusselt number Nuo, and axial Euler number Euz,o are presented versus axial Reynolds number Rez,o. A comprehensive performance index Nuo/Euz,o is suggested to demonstrate the integral properties of both heat transfer and flow resistance of different schemes, and the curves of Nuo/Euz,o versus Rez,o of the different schemes are presented. The results show that the scheme with inclined angle 20° performs better than other schemes, and the scheme with inclined angle 24° ranks the second, however the segment scheme ranks the last. The curves of Nuo/Euz,o of both schemes with inclined angle 32° of single-thread and dual-thread are almost coincident, even though their heat transfer coefficient and pressure drop curves are quite different. The results indicate also that for the circumferential overlap trisection helical baffle schemes the optimal inclined angle is around 20° instead of around 40° as rated by many literatures for the quadrant helical baffle schemes.

scholarly journals Analyze The Effects of Helical Baffles Angles Variation On Shell Side Heat Transfer Coefficient And Pressure Drop of Shell And Tube Heat Exchange

2019 ◽  
Vol 2 (1) ◽  
pp. 43-52
Author(s):  
Linta Atina Rahmah ◽  
Devy Setiorini Sa’adiyah ◽  
Sulistijono Sulistijono
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Fluid Flow ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Dead Zone ◽  
Shell Side ◽  
Helical Baffle ◽  
Shell And Tube

E-201-11 is one of the components of heat exchanger which serves to increase the temperature of distillated crude oil before it going into the furnace. The use of segmental baffles on the heat exchanger causes dead zone. The fouling phenomenon that arises from the deposition of the compound content in the service fluid in dead zone can result in leakage of the shell and tube. It affects the performance of heat exchanger and production efficiency. The use of discontinuous helical baffle on the shell side minimizes fouling. Research on the variation of helical baffle angle by using Bell-Delaware method resulted in performance value of heat transfer coefficient and pressure drop on the shell side. Fluid flow behavior on the shell side with helical baffle was analyzed by Computational Fluid Dynamics (CFD). The fluid flow velocity is a factor that affects the value of heat transfer coefficient and pressure drop. Heat exchanger with an angle of 10º have fluid flow velocity of 0,893m/s resulting in the highest heat transfer coefficient and pressure drop value compared to angles of 15º and 20º with values of 585.725W/m²K and 13642.395Pa. The heat exchanger with helical baffle at 10° helix angle presents the best performance among the others variant helical baffles

An Experimental Study of Shell-and-Tube Heat Exchangers With Continuous Helical Baffles

2007 ◽  
Vol 129 (10) ◽  
pp. 1425-1431 ◽  
Author(s):  
B. Peng ◽  
Q. W. Wang ◽  
C. Zhang ◽  
G. N. Xie ◽  
L. Q. Luo ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Heat Exchangers ◽  
Tube Bundle ◽  
Shell Side ◽  
Helical Baffle ◽  
Shell And Tube

Two shell-and-tube heat exchangers (STHXs) using continuous helical baffles instead of segmental baffles used in conventional STHXs were proposed, designed, and tested in this study. The two proposed STHXs have the same tube bundle but different shell configurations. The flow pattern in the shell side of the heat exchanger with continuous helical baffles was forced to be rotational and helical due to the geometry of the continuous helical baffles, which results in a significant increase in heat transfer coefficient per unit pressure drop in the heat exchanger. Properly designed continuous helical baffles can reduce fouling in the shell side and prevent the flow-induced vibration as well. The performance of the proposed STHXs was studied experimentally in this work. The heat transfer coefficient and pressure drop in the new STHXs were compared with those in the STHX with segmental baffles. The results indicate that the use of continuous helical baffles results in nearly 10% increase in heat transfer coefficient compared with that of conventional segmental baffles for the same shell-side pressure drop. Based on the experimental data, the nondimensional correlations for heat transfer coefficient and pressure drop were developed for the proposed continuous helical baffle heat exchangers with different shell configurations, which might be useful for industrial applications and further study of continuous helical baffle heat exchangers. This paper also presents a simple and feasible method to fabricate continuous helical baffles used for STHXs.

Experimental Study of Pressure Drop and Heat Transfer of Heat Exchangers with LASH Baffles

2011 ◽  
Vol 199-200 ◽  
pp. 1523-1527 ◽  
Author(s):  
Hai Yang Sun ◽  
Cai Fu Qian
Keyword(s):  
Heat Transfer ◽  
Experimental Study ◽  
Heat Transfer Coefficient ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Heat Exchangers ◽  
Axial Flow ◽  
Shell Side ◽  
Pressure Drops ◽  
Comprehensive Performance

LASH or large-and-small-hole baffle is a new kind of baffle which induces axial flow in the shell-side of heat exchangers. In this paper, pressure drop and heat transfer of heat exchangers with LASH baffles were experimentally studied and compared with those in common heat exchangers with segmental baffle. It is founded that compared with the segmental baffles, pressure drops caused by LASH baffles are greatly decreased. Although the shell-side heat transfer coefficient with the LASH baffles is decreased, more comprehensive performance for heat exchangers with LASH baffles can be achieved.

scholarly journals Numerical Investigation and Optimization on Shell Side Performance of A Shell and Tube Heat Exchanger with Inclined Trefoil-Hole Baffles

Energies ◽  
2019 ◽  
Vol 12 (21) ◽  
pp. 4138 ◽  
Author(s):  
Yue Sun ◽  
Xinting Wang ◽  
Rui Long ◽  
Fang Yuan ◽  
Kun Yang
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Shell Side ◽  
Maximum Heat ◽  
Tube Heat Exchanger ◽  
Shell And Tube ◽  
The Heat Transfer Coefficient

In this work, a shell and tube heat exchanger with inclined trefoil-hole baffles (STHX-IT) is proposed, and the numerical simulation is conducted to investigate the flow and heat transfer characteristics. A shell and tube heat exchanger with segmental baffles (STHX-SG) is also studied for the performance comparison. The results show that the heat transfer coefficient and pressure drop of the STHX-IT is averagely lower by 23.89% and 44.19% than those of the STHX-SG, but the heat transfer coefficient per pressure drop is higher by 36.38% on average. Further, the parametric studies of the inclination angle θ, trefoil-hole number n, and baffle cut δ are carried out for the STHX-IT. According to the numerical results, n and δ have more notable influence on shell side performance than θ. In detail, the heat transfer coefficient and pressure drop decrease slightly with θ increasing, and the overall performance is approximately equal; both the heat transfer coefficient and pressure drop decrease with the respective rising of n and δ, but the comprehensive performance shows a growing trend. Considering the synthetic effects of structural parameters, the multi-objective structure optimization using the genetic algorithm combined with the artificial neural networks is fulfilled. As a result, the Pareto front is obtained to characterize the behaviors of the maximum heat transfer rate and minimum pressure drop. The STHX-IT with the θ = 5.38°, n = 6, and δ = 43% is decided as the optimal solution by the TOPSIS method, whose Q/Δp is 2.34 times as much as that of the original STHX-SG.

scholarly journals Numerical Comparison of Thermohydraulic Performance and Fluid-Induced Vibrations for STHXs with Segmental, Helical, and Novel Clamping Antivibration Baffles

Energies ◽  
2019 ◽  
Vol 12 (3) ◽  
pp. 540
Author(s):  
S.M.A. Naqvi ◽  
Qiuwang Wang
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Heat Exchangers ◽  
Numerical Comparison ◽  
Shell Side ◽  
Cylindrical Tubes ◽  
Side Flow

The most extensively used heat exchanger in numerous research fields and industrial processes is the shell and tube heat exchanger. The selection of the baffle plays a vital role to regulate and increase the thermohydraulic performance and also to decrease fluid-induced vibrations due to shell side flow. 3-D computational fluid dynamics (CFD) and fluid-structure interaction (FSI) have been done to analyze the pressure drop, heat transfer coefficient, vortex shedding, and tube deformation due to induced vibrations among the recently developed clamping antivibration baffles with square twisted tubes, helical baffles with cylindrical tubes, and conventional segmental baffles with cylindrical tubes at different shell side flow rates by using commercial software ANSYS. Complete heat exchangers are modeled for numerical comparison; the thermohydraulic performance of the numerical model shows the suitable agreement by validating it with already published results and Esso method for single segmental baffles. It is then used to compare the performance of the same heat exchangers with CBSTT and HBCT. Thermohydraulic performance of CBSTT-STHX is better than SGCT-STHX. The heat transfer coefficient of heat exchangers with tube-to-baffle-hole clearance is higher and there is a reduction in the pressure drop compared to the results of STHXs without tube-to-baffle-hole clearance. The deformation in the tubes and vortex-induced vibrations are minimum in STHX with CBSTT than in STHXs with HBCT and SGCT.

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