Theoretical Study of Coal Gasification in a 50 ton/day HYCOL Entrained Flow Gasifier. I. Effects of Coal Properties and Implications

2004 ◽  
Vol 18 (4) ◽  
pp. 908-912 ◽  
Author(s):  
Hao Liu ◽  
Toshinori Kojima
Keyword(s):  
Coal Gasification ◽  
Theoretical Study ◽  
Entrained Flow ◽  
Entrained Flow Gasifier ◽  
Coal Properties

scholarly journals Investigation of the Coal Gasification Process Under Various Operating Conditions Inside a Two-Stage Entrained Flow Gasifier

2012 ◽  
Vol 4 (2) ◽  
Author(s):  
Armin Silaen ◽  
Ting Wang
Keyword(s):  
Coal Gasification ◽  
Operating Conditions ◽  
Coal Slurry ◽  
Two Stage ◽  
Heating Value ◽  
Fuel Distribution ◽  
Entrained Flow ◽  
One Stage ◽  
Gasification Process ◽  
Entrained Flow Gasifier

Numerical simulations of the coal gasification process inside a generic 2-stage entrained-flow gasifier fed with Indonesian coal at approximately 2000 metric ton/day are carried out. The 3D Navier–Stokes equations and eight species transport equations are solved with three heterogeneous global reactions, three homogeneous reactions, and two-step thermal cracking equation of volatiles. The chemical percolation devolatilization (CPD) model is used for the devolatilization process. This study is conducted to investigate the effects of different operation parameters on the gasification process including coal mixture (dry versus slurry), oxidant (oxygen-blown versus air-blown), and different coal distribution between two stages. In the two-stage coal-slurry feed operation, the dominant reactions are intense char combustion in the first stage and enhanced gasification reactions in the second stage. The gas temperature in the first stage for the dry-fed case is about 800 K higher than the slurry-fed case. This calls for attention of additional refractory maintenance in the dry-fed case. One-stage operation yields higher H2, CO and CH4 combined than if a two-stage operation is used, but with a lower syngas heating value. The higher heating value (HHV) of syngas for the one-stage operation is 7.68 MJ/kg, compared with 8.24 MJ/kg for two-stage operation with 75%–25% fuel distribution and 9.03 MJ/kg for two-stage operation with 50%–50% fuel distribution. Carbon conversion efficiency of the air-blown case is 77.3%, which is much lower than that of the oxygen-blown case (99.4%). The syngas heating value for the air-blown case is 4.40 MJ/kg, which is almost half of the heating value of the oxygen-blown case (8.24 MJ/kg).

scholarly journals Experimental Study on Coal Gasification in a Full-Scale Two-Stage Entrained-Flow Gasifier

Energies ◽  
2020 ◽  
Vol 13 (18) ◽  
pp. 4937
Author(s):  
Guangyu Li ◽  
Luping Wang ◽  
Chaowei Wang ◽  
Chang’an Wang ◽  
Ping Wu ◽  
...  
Keyword(s):  
Experimental Study ◽  
Coal Gasification ◽  
Full Scale ◽  
Input Rate ◽  
Two Stage ◽  
Entrained Flow ◽  
Operation Period ◽  
Entrained Flow Gasifier ◽  
Coal Resource ◽  
First Time

In this paper, coal gasification characteristics in the reductor were investigated in a full-scale two-stage pressurized entrained-flow gasifier, which has been seldom conducted previously. The present study aimed at elucidating the effects of gasifying agent concentration, coal input rate, and operation period under full reductor load on the performance of a utility two-stage pressurized entrained-flow gasifier for the first time. When the steam input in the combustor was raised from 3318 kg/h to 5722 kg/h, the total outputs of H2, CO, and CO2 were increased by 1765 Nm3/h and 2063 Nm3/h, respectively, while the CH4 output was decreased by 49 Nm3/h. The coal conversion rate was minimal at low steam input. In addition, more coal gasified in the reductor could increase the output of CH4, while CH4 could reach 1.24% with the coal input in the range of 8000–10,000 kg/h. The present work can offer a further understanding of the gasification performance in the reductor of the full-scale two-stage pressurized entrained-flow gasifier, and motivates the potential for clean utilization of coal resource.

Numerical analysis on the influential factors of coal gasification performance in two-stage entrained flow gasifier

2017 ◽  
Vol 112 ◽  
pp. 1601-1611 ◽  
Author(s):  
Lijun Wang ◽  
YiJun Jia ◽  
Sunel Kumar ◽  
Rundong Li ◽  
Rasool Bux Mahar ◽  
...  
Keyword(s):  
Numerical Analysis ◽  
Coal Gasification ◽  
Influential Factors ◽  
Two Stage ◽  
Entrained Flow ◽  
Entrained Flow Gasifier

scholarly journals Investigation of Performance for Entrained Flow Gasifier Through Simulations

2020 ◽  
Vol 39 (1) ◽  
pp. 97-110
Author(s):  
Suheb Ali Rajper ◽  
Imran Nazir Unar ◽  
Azizullah Channa ◽  
Zulfiqar Ali Bhatti
Keyword(s):  
Coal Gasification ◽  
Great Influence ◽  
Biomass Composition ◽  
State Variables ◽  
Entrained Flow ◽  
Transient Simulations ◽  
Entrained Flow Gasifier ◽  
Modeling Software ◽  
Coal Reserves ◽  
Future Work

Pakistan has proven huge coal reserves but still unable to harvest the energy due to unavailability of ingenious technology. Coal gasification is robust, efficient and environmental friendly technology but it is highly sensitive to the coal characteristics. Scant literature is available on the development of the coal gasification technology which suits the characteristics of indigenous coal reserves. This papers presents the simulation of entrained flow gasifier for using indigenous coal through process modeling software namely Aspen Plus® to evaluate various system flow steps within an entrained flow gasifier. General techniques have also been discussed for creating the equilibrium-bases simulations of gasification systems. Peng-Robinson equation was used to correlate the volume of species with respect to state variables (temperature and pressure). The effects of composition of different indigenous coals like Thar, Lakhra and Sonda were investigated through simulations along with O/C (Oxygen-to-Carbon) ratio. Parametric study revealed that the O/C ratio along with other related system parameters have great influence on the performance. Sulfur could be available in different forms in coal like pyrite, sulfate or organic sulfur so appropriate form of sulfur in feedstocks should be corrected for better accuracy of model results. The highest percentages of CO i.e. 44.2, 37.8, and 46.6% were obtained from Thar coal (air dried form), Lakhra coal and Sonda coal respectively at the 0.3 O/C ratio. The decrease in LHV and HHV (Lower and Higher Heating Values) of syngas was observed on increase of O/C ratio for all coal types. The composition of as received Thar coal gave maximum LHV (1.5x104 KJ/Kg) and HHV (1.78x104 KJ/Kg) at the 0.3 O/C ratio. The future work could be extended by simulating biomass composition in the developed model of gasifier in transient simulations.

Simulation analysis of hybrid coal gasification according to various conditions in entrained-flow gasifier

2015 ◽  
Vol 40 (5) ◽  
pp. 2162-2172 ◽  
Author(s):  
Dong-Ha Jang ◽  
Sang-Phil Yoon ◽  
Hyung-Taek Kim ◽  
Young-Chan Choi ◽  
Chan Lee
Keyword(s):  
Coal Gasification ◽  
Simulation Analysis ◽  
Entrained Flow ◽  
Entrained Flow Gasifier
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