Importance of Polymer Rheology on Material Extrusion Additive Manufacturing: Correlating Process Physics to Print Properties

2021 ◽  
Vol 3 (3) ◽  
pp. 1218-1249 ◽  
Author(s):  
Arit Das ◽  
Eric L. Gilmer ◽  
Saeid Biria ◽  
Michael J. Bortner
Keyword(s):  
Additive Manufacturing ◽  
Polymer Rheology ◽  
Material Extrusion

Material Flow Rate Estimation in Material Extrusion Additive Manufacturing

2021 ◽  
Vol 13 (1) ◽  
pp. 46-56
Author(s):  
G.P. Greeff
Keyword(s):  
Additive Manufacturing ◽  
Flow Rate ◽  
Material Flow ◽  
Fused Deposition Modeling ◽  
Volumetric Flow Rate ◽  
Cost Effective ◽  
Fused Filament Fabrication ◽  
Material Extrusion ◽  
Fused Deposition ◽  
G Code

The additive manufacturing of products promises exciting possibilities. Measurement methodologies, which measure an in-process dataset of these products and interpret the results, are essential. However, before developing such a level of quality assurance several in-process measurands must be realized. One of these is the material flow rate, or rate of adding material during the additive manufacturing process. Yet, measuring this rate directly in material extrusion additive manufacturing presents challenges. This work presents two indirect methods to estimate the volumetric flow rate at the liquefier exit in material extrusion, specifically in Fused Deposition Modeling or Fused Filament Fabrication. The methods are cost effective and may be applied in future sensor integration. The first method is an optical filament feed rate and width measurement and the second is based on the liquefier pressure. Both are used to indirectly estimate the volumetric flow rate. The work also includes a description of linking the G-code command to the final print result, which may be used to create a per extrusion command model of the part.

A Robotic Cell for Embedding Prefabricated Components in Extrusion-Based Additive Manufacturing

2020 ◽  
Author(s):  
Yeo Jung Yoon ◽  
Oswin G. Almeida ◽  
Aniruddha V. Shembekar ◽  
Satyandra K. Gupta
Keyword(s):  
Additive Manufacturing ◽  
Degrees Of Freedom ◽  
Robotic Manipulators ◽  
The Other ◽  
Robotic Arm ◽  
Robotic Cell ◽  
Material Extrusion ◽  
Surface Polishing ◽  
Pick And Place ◽  
6 Degrees Of Freedom

Abstract By attaching a material extrusion system to a robotic arm, we can deposit materials onto complex surfaces. Robotic manipulators can also maximize the task utility by performing other tasks such as assembly or surface polishing when they are not in use for the AM process. We present a robotic cell for embedding prefabricated components in extrusion-based AM. The robotic cell consists of two 6 degrees of freedom (DOF) robots, an extrusion system, and a gripper. One robot is used for printing a part, and the other robot takes a support role to pick and place the prefabricated component and embed it into the part being printed. After the component is embedded, AM process resumes, and the material is deposited onto the prefabricated components and previously printed layers. We illustrate the capabilities of the system by fabricating three objects.

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