On the introduction of adaptive mass scaling in a finite element model of Ti6Al4V orthogonal cutting

2015 ◽  
Vol 53 ◽  
pp. 1-14 ◽  
Author(s):  
F. Ducobu ◽  
E. Rivière-Lorphèvre ◽  
E. Filippi
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Orthogonal Cutting ◽  
Element Model ◽  
Mass Scaling

Crystallographic effects during micromachining — A finite-element model

2015 ◽  
Vol 29 (22) ◽  
pp. 1550119
Author(s):  
Shin-Hyung Song ◽  
Woo Chun Choi
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Chip Formation ◽  
Orthogonal Cutting ◽  
Element Model ◽  
Material Behavior ◽  
Face Centered Cubic ◽  
Work Material ◽  
User Material Subroutine ◽  
Crystallographic Orientations

Mechanical micromachining is a powerful and effective way for manufacturing small sized machine parts. Even though the micromachining process is similar to the traditional machining, the material behavior during the process is much different. In particular, many researchers report that the basic mechanics of the work material is affected by microstructures and their crystallographic orientations. For example, crystallographic orientations of the work material have significant influence on force response, chip formation and surface finish. In order to thoroughly understand the effect of crystallographic orientations on the micromachining process, finite-element model (FEM) simulating orthogonal cutting process of single crystallographic material was presented. For modeling the work material, rate sensitive single crystal plasticity of face-centered cubic (FCC) crystal was implemented. For the chip formation during the simulation, element deletion technique was used. The simulation model is developed using ABAQUS/explicit with user material subroutine via user material subroutine (VUMAT). Simulations showed that variation of the specific cutting energy at different crystallographic orientations of work material shows significant anisotropy. The developed FEM model can be a useful prediction tool of micromachining of crystalline materials.

Finite Element Modeling of Edge Trimming Fiber Reinforced Plastics

2000 ◽  
Vol 124 (1) ◽  
pp. 32-41 ◽  
Author(s):  
D. Arola ◽  
M. B. Sultan ◽  
M. Ramulu
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Cutting Forces ◽  
Cutting Tool ◽  
Deformable Body ◽  
Orthogonal Cutting ◽  
Element Model ◽  
Tool Geometry ◽  
Reinforced Plastics ◽  
Edge Trimming

A finite element model was developed to simulate chip formation in the edge trimming of unidirectional Fiber Reinforced Plastics (FRPs) with orthogonal cutting tools. Fiber orientations (θ) within the range of 0 deg⩽θ⩽90 deg were considered and the cutting tool was modeled as both a rigid and deformable body in independent simulations. The principal and thrust force history resulting from numerical simulations for orthogonal cutting were compared to those obtained from edge trimming of unidirectional Graphite/Epoxy (Gr/Ep) using polycrystalline diamond tools. It was found that principal cutting forces obtained from the finite element model with both rigid and deformable body tools compared well with experimental results. Although the cutting forces increased with increasing fiber orientation, the tool rake angle had limited influence on cutting forces for all orientations other than θ=0 deg and 90 deg. However, the tool geometry did affect the degree of subsurface damage resulting from interlaminar shear failure as well as the cutting tool stress distribution. The finite element model for chip formation provides a means for optimizing tool geometry over the total range in fiber orientations in terms of the cutting forces, degree of subsurface trimming damage, and the cutting tool stresses.

scholarly journals Dynamic Recrystallization Observed at the Tool/Chip Interface in Machining

2015 ◽  
Vol 651-653 ◽  
pp. 1223-1228
Author(s):  
Yannick Senecaut ◽  
Michel Watremez ◽  
Julien Brocail ◽  
Laurence Fouilland-Paillé ◽  
Laurent Dubar
Keyword(s):  
Finite Element ◽  
Dynamic Recrystallization ◽  
Finite Element Model ◽  
Rheological Behavior ◽  
High Speed ◽  
Orthogonal Cutting ◽  
Element Model ◽  
Numerical Results ◽  
Constitutive Law ◽  
Rheological Models

In numerical approaches for high speed machining, the rheological behavior of machined materials is usually described by a Johnson Cook law. However, studies have shown that dynamic recrystallization phenomena appear during machining in the tool/chip interface. The Johnson Cook constitutive law does not include such phenomena. Thus, specific rheological models based on metallurgy are introduced to consider these dynamic recrystallization phenomena. Two empirical models proposed by Kim et al. (2003) and Lurdos (2008) are investigated in machining modeling. A two-dimensional finite element model of orthogonal cutting, using an Arbitrary Lagrangian-Eulerian (ALE) formulation, is developed with the Abaqus/explicit software. Specific rheological models are implemented in the calculation code thanks to a subroutine. This finite element model can then predict chip formation, interfacial temperatures, chip-tool contact length, cutting forces and chip thickness with also and especially the recrystallized area. New specific experiments on an orthogonal cutting test bench are conducted on AISI 1045 steel specimens with an uncoated carbide tool. Many tests are performed and results are focused on total chip thicknesses and recrystallized chip thicknesses. Finally, compared to numerical results got with a Johnson Cook law, numerical results obtained using specific rheological models to take into account dynamic recrystallization phenomena are very close to experimental results. This work shows also the influence of rheological behavior laws on predicted results in the modeling of high speed modeling.

The Establishment of Orthogonal Cutting Finite Element Model and its Key Technologies

2009 ◽  
Vol 416 ◽  
pp. 568-571
Author(s):  
You Yi Zheng ◽  
Ai Hua Gao
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Metal Cutting ◽  
Orthogonal Cutting ◽  
Element Model ◽  
Key Technology ◽  
Element Simulation ◽  
Key Technologies ◽  
Orthogonal Metal Cutting ◽  
The Finite Element Model

Based on several assumptions, this paper established the finite element model of the heat coupling of the orthogonal metal cutting, and analyzes the key technology that involved in the Orthogonal cutting finite element simulation.

Sensitive analysis of a finite element model of orthogonal cutting

2011 ◽  
Author(s):  
J. Brocail ◽  
M. Watremez ◽  
L. Dubar ◽  
Francisco Chinesta ◽  
Yvan Chastel ◽  
...  
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Orthogonal Cutting ◽  
Element Model ◽  
Sensitive Analysis
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