A contribution to the real-time simulation of coupled finite element models of machine tools – A numerical comparison

This paper introduces a testing mothod about hydroturbine governing system based on dSPACE hardware-in-the-loop-simulation. PID parameters are adjusted by hardware-in-the-loop -simulation. The results of the simulation show that it can provide simple, intuitive simulation model, and make parameters adjusting more intuitive and easier. The validity of the testing platform have been testified by the results of real-time simulation and hardware-in-the-loop-simulation. The superiority of controldesk in the real-time simulation is prominent.

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Establishment of a Real-Time Simulation of a Marine High-Pressure Common Rail System

Energies ◽

10.3390/en14175481 ◽

2021 ◽

Vol 14 (17) ◽

pp. 5481

Author(s):

Qinpeng Wang ◽

Heming Yao ◽

Yonghua Yu ◽

Jianguo Yang ◽

Yuhai He

Keyword(s):

High Pressure ◽

Real Time ◽

Common Rail ◽

Rail Pressure ◽

Common Rail System ◽

Real Time Simulation ◽

The Real ◽

Rail System ◽

Time Simulation ◽

High Pressure Common Rail

In this paper, the high-pressure common rail system of the marine diesel engine is taken as case study to establish a real-time simulation model of the high-pressure common rail system that can be used as the controlled object of the control system. On the premise of ensuring accuracy, the real-time simulation should also respond quickly to instructions issued by the control system. The development of the real-time simulation is based on the modular modeling method, and the high-pressure common rail system is divided into submodels, including the high-pressure oil pump, common rail tube, injector, and mass conversion. The submodels are built using the “surrogate model” method, which is mainly composed of MAP data and empirical formulas. The data used to establish the real-time simulation are not only from the empirical research into the high-pressure common rail system, but also from simulations of the high-pressure common rail system undertaken in AEMSim. The data obtained from this real-time simulation were compared with the experimental data to verify the model. The error in fuel injection quality is less than 5%, under different pressures and injection durations. In order to carry out dynamic verification, the PID control strategy, the model-based control strategy, and the established real-time simulation are all closed-loop tested. The results show that the developed real-time simulation can simulate the rail pressure wave caused by cyclic injection according to the control signal, and can feedback the control effect of different control strategies. Through verification, it is clear that the real-time simulation of the high-pressure common rail system can depict the rail pressure fluctuation caused by each cycle of fuel injection, while ensuring the accuracy and responsiveness of the simulation, which provides the ideal conditions for the study of a rail pressure control strategy.

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