Grain size stability in Al-Sc alloys processed by severe plastic deformation

2016 ◽  
Vol 123 ◽  
pp. 105-108 ◽  
Author(s):  
K. Eder ◽  
P.J. Felfer ◽  
M. Ferry ◽  
K. Xia ◽  
J.M. Cairney
Author(s):  
H Jafarzadeh ◽  
K Abrinia

The microstructure evolution during recently developed severe plastic deformation method named repetitive tube expansion and shrinking of commercially pure AA1050 aluminum tubes has been studied in this paper. The behavior of the material under repetitive tube expansion and shrinking including grain size and dislocation density was simulated using the finite element method. The continuous dynamic recrystallization of AA1050 during severe plastic deformation was considered as the main grain refinement mechanism in micromechanical constitutive model. Also, the flow stress of material in macroscopic scale is related to microstructure quantities. This is in contrast to the previous approaches in finite element method simulations of severe plastic deformation methods where the microstructure parameters such as grain size were not considered at all. The grain size and dislocation density data were obtained during the simulation of the first and second half-cycles of repetitive tube expansion and shrinking, and good agreement with experimental data was observed. The finite element method simulated grain refinement behavior is consistent with the experimentally obtained results, where the rapid decrease of the grain size occurred during the first half-cycle and slowed down from the second half-cycle onwards. Calculations indicated a uniform distribution of grain size and dislocation density along the tube length but a non-uniform distribution along the tube thickness. The distribution characteristics of grain size, dislocation density, hardness, and effective plastic strain were consistent with each other.


2011 ◽  
Vol 409 ◽  
pp. 597-602
Author(s):  
Yuichi Mizuno ◽  
Kenji Okushiro ◽  
Yoshiyuki Saito

Grain boundary migration in materials under severe plastic deformation was simulated by the phase field methods. The interface energy and dislocation density on growth kinetics were simulated on systems of 2-dimensional lattice. .In inhomogeneous systems grain size distributions in simulated grain structures were binodal distributions. The classification of the solution of differential equations based on the mean-field Hillert model describing temporal evolution of the scaled grain size distribution function was in good agreement with those given by the Computer simulations. Effect of dislocation on thermodynamic stability was taken into consideration. Dislocation density distribution was calculated by a equation based on the diffusion-reaction equation.. Scaled grain size distribution was known to be affected by the dislocation.


2010 ◽  
Vol 667-669 ◽  
pp. 253-258
Author(s):  
Wei Ping Hu ◽  
Si Yuan Zhang ◽  
Xiao Yu He ◽  
Zhen Yang Liu ◽  
Rolf Berghammer ◽  
...  

An aged Al-5Zn-1.6Mg alloy with fine η' precipitates was grain refined to ~100 nm grain size by severe plastic deformation (SPD). Microstructure evolution during SPD and mechanical behaviour after SPD of the alloy were characterized by electron microscopy and tensile, compression as well as nanoindentation tests. The influence of η' precipitates on microstructure and mechanical properties of ultrafine grained Al-Zn-Mg alloy is discussed with respect to their effect on dislocation configurations and deformation mechanisms during processing of the alloy.


2006 ◽  
Vol 114 ◽  
pp. 171-176 ◽  
Author(s):  
Joanna Zdunek ◽  
Pawel Widlicki ◽  
Halina Garbacz ◽  
Jaroslaw Mizera ◽  
Krzysztof Jan Kurzydlowski

In this work, Al-Mg-Mn-Si alloy (5483) in the as-received and severe plastically deformed states was used. Plastic deformation was carried out by hydrostatic extrusion, and three different true strain values were applied 1.4, 2.8 and 3.8. All specimens were subjected to tensile tests and microhardness measurements. The investigated material revealed an instability during plastic deformation in the form of serration on the stress-strain curves, the so called Portevin-Le Chatelier effect It was shown that grain size reduction effected the character of the instability.


2006 ◽  
Vol 977 ◽  
Author(s):  
Xavier Sauvage ◽  
Xavier Quelennec ◽  
Peter Jessner ◽  
Florian Wetscher ◽  
Reinhard Pippan

AbstractGrain size reduction induced by severe plastic deformation (SPD) and the resulting mechanical properties have been widely investigated for pure metals but less is known and reported about multi-phase materials. To study the grain size reduction mechanisms in multiphase structure subjected to SPD, two copper based composites (Cu-10%Fe and Cu-43%Cr) were severely deformed by torsion under high pressure. The grain size achieved with these composite materials is much smaller than in pure metals. It is for example in a range of 10 to 20 nm for the Cu-43%Cr composite, e.g. one order of magnitude lower than in pure Cu processed by SPD. Three dimensional atom probe data show also the formation of non equilibrium supersaturated solid solutions. The mechanisms of the deformation induced intermixing are discussed together with its influence on the mechanical properties.


2020 ◽  
Vol 1003 ◽  
pp. 31-36
Author(s):  
Marko Vilotic ◽  
Li Hui Lang ◽  
Sergei Alexandrov ◽  
Dragisa Vilotic

Compared to conventional metal forming methods, processing by severe plastic deformation is mostly used to improve the mechanical properties and not for the shaping of a product. Processed material usually has an average crystal grain size of less than a micron and as a result, the material exhibits improvements in most of the mechanical properties, such as yield and ultimate tensile strength, microhardness, sufficiently high workability, good corrosion resistance, and implant biocompatibility and others. In this paper, a brief review of the processing by severe plastic deformation was presented, including the benefits, major methods, and the application. Additionally, a brief review of two methods made by authors was made.


2019 ◽  
Vol 803 ◽  
pp. 22-26
Author(s):  
G.K. Manjunath ◽  
K. Udaya Bhat ◽  
G.V. Preetham Kumar

In the present work, Al-Zn-Mg alloy having highest zinc content was deformed by one of the severe plastic deformation (SPD) technique, equal channel angular pressing (ECAP) and effect of ECAP on the microstructure evolution and the wear properties were studied. ECAP was performed in a split die and the channels of the die are intersecting at an angle of 120º. ECAP was attempted at least possible temperature and the alloy was successfully ECAPed at 423 K. Below this temperature samples were failed in the first pass itself. After ECAP, significant drop in the grain size was reported. Also, ECAP leads to significant raise in the microhardness of the alloy. Predominantly, after ECAP, upsurge in the wear resistance of the alloy was noticed. To figure out the response of ECAP on the wear properties of the alloy; worn surfaces of the wear test samples were analyzed in SEM.


Author(s):  
Mihaela Banu ◽  
Mitica Afteni ◽  
Alexandru Epureanu ◽  
Valentin Tabacaru

There are several severe plastic deformation processes that transform the material from microsized grains to the nanosized grains under large deformations. The grain size of a macrostructure is generally 300 μm. Following severe plastic deformation it can be reached a grain size of 200 nm and even less up to 50 nm. These structures are called ultrafine grained materials with nanostructured organization of the grains. There are severe plastic deformation processes like equal angular channel, high pressure torsion which lead to a 200 nm grain size, respectively 100 nm grain size. Basically, these processes have a common point namely to act on the original sized material so that an extreme deformation to be produced. The severe plastic deformation processes developed until now are empirically-based and the modeling of them requires more understanding of how the materials deform. The macrostructural material models do not fit the behavior of the nanostructured materials exhibiting simultaneously high strength and ductility. The existent material laws need developments which consider multi-scale analysis. In this context, the present paper presents a laboratory method to obtain ultrafine grains of an aluminum alloy (Al-Mg) that allows the microstructure observations and furthermore the identification of the stress–strain response under loadings. The work is divided into (i) processing of the ultrafine-grained aluminum alloy using a laboratory-scale process named in-plane controlled multidirectional shearing process, (ii) crystallographic analysis of the obtained material structure, (iii) tensile testing of the ultrafine-grained aluminum specimens for obtaining the true stress-strain behavior. Thus, the microscale phenomena are explained with respect to the external loads applied to the aluminum alloy. The proposed multi-scale analysis gives an accurate prediction of the mechanical behavior of the ultrafine-grained materials that can be further applied to finite element modeling of the microforming processes.


2015 ◽  
Vol 1127 ◽  
pp. 91-97 ◽  
Author(s):  
Stanislav Rusz ◽  
Lubomír Čížek ◽  
Vít Michenka ◽  
Jan Dutkiewicz ◽  
Michal Salajka ◽  
...  

DRECE - Dual Rolls Equal Channel Extrusion" (dual rolls pressure combined with equal channel extrusion) method is used for production of metallic materials with very fine grain size (hereinafter referred to as UFG structure - Ultrafine Grain Size). During the actual forming process the principle of severe plastic deformation is used. The device is composed of the following main parts: “Nord” type gearbox, electric motor with frequency speed converter, multi-plate clutch, feed roller and pressure rollers with regulation of thrust, and of the forming tool itself – made of Dievar steel type. Metallic strip with dimensions 58×2×1000 mm (width x thickness x length) is inserted into the device. During the forming process the main cylinder in synergy with the pressure roller extrude the material through the forming tool without any change of cross section of the strip. In this way a significant refinement of grain is achieved by severe plastic deformation. This method is used for various types of metallic materials, non-ferrous metals and their alloys. Forming process is based on extrusion technology with zero reduction of thickness of the sheet metal with the ultimate aim - achieving a high degree of deformation in the formed material. The DRECE device is also being verified from the viewpoint of achievement of a UFG structure in a blank of circular cross-section (wire) with diameter of ø 8 mm × 1000 mm (length).


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