A model-based adaptive controller for chatter mitigation and productivity enhancement in CNC milling machines

2016 ◽  
Vol 40 ◽  
pp. 34-43 ◽  
Author(s):  
Carlos Maximiliano Giorgio Bort ◽  
Marco Leonesio ◽  
Paolo Bosetti
Keyword(s):  
Adaptive Controller ◽  
Cnc Milling ◽  
Model Based ◽  
Milling Machines ◽  
Productivity Enhancement

Model-based control of the substrate concentration in an aeration basin using the wastewater level

1998 ◽  
Vol 37 (12) ◽  
pp. 335-342 ◽  
Author(s):  
Jacek Czeczot
Keyword(s):  
Substrate Concentration ◽  
Consumption Rate ◽  
Least Square Method ◽  
Estimation Procedure ◽  
Adaptive Controller ◽  
Open Loop ◽  
Least Square ◽  
Substrate Consumption ◽  
Model Based ◽  
Effluent Flow Rate

This paper deals with the minimal-cost control of the modified activated sludge process with varying level of wastewater in the aerator tank. The model-based adaptive controller of the effluent substrate concentration, basing on the substrate consumption rate and manipulating the effluent flow rate outcoming from the aerator tank, is proposed and its performance is compared with conventional PI controller and open loop behavior. Since the substrate consumption rate is not measurable on-line, the estimation procedure on the basis of the least-square method is suggested. Finally, it is proved that cooperation of the DO concentration controller with the adaptive controller of the effluent substrate concentration allows the process to be operated at minimum costs (low consumption of aeration energy).

Characteristic model-based adaptive control for cryogenic wind tunnels

2020 ◽  
pp. 014233122096065
Author(s):  
Chenhui Yu ◽  
Fei Liao ◽  
Haibo Ji ◽  
Wenhua Wu
Keyword(s):  
Reynolds Number ◽  
Wind Tunnel ◽  
Flow Field ◽  
Control Problem ◽  
Mimo System ◽  
Adaptive Controller ◽  
Characteristic Model ◽  
Model Based ◽  
Field Control ◽  
Cryogenic Wind Tunnel

With the increasing requirement of Reynolds number simulation in wind tunnel tests, the cryogenic wind tunnel is considered as a feasible method to realize high Reynolds number. Characteristic model-based adaptive controller design method is introduced to flow field control problem of the cryogenic wind tunnel. A class of nonlinear multi-input multi-output (MIMO) system is given for theoretical research that is related to flow field control of the cryogenic wind tunnel. The characteristic model in the form of second-order time-varying difference equations is provided to represent the system. A characteristic model-based adaptive controller is also designed correspondingly. The stability analysis of the closed loop system composed of the characteristic model or the exact discrete-time model and the proposed controller is investigated respectively. Numerical simulation is presented to illustrate the effectiveness of this control method. The modeling and control problem based on characteristic model method for a class of MIMO system are studied and first applied to the cryogenic wind tunnel control field.

One Touch Workpiece Verification System for CNC Machining Using a Low-Cost Computer Vision Approach

2016 ◽  
Author(s):  
Maxwell K. Micali ◽  
Hayley M. Cashdollar ◽  
Zachary T. Gima ◽  
Mitchell T. Westwood
Keyword(s):  
Computer Vision ◽  
Low Cost ◽  
Cnc Machining ◽  
Potential Operator ◽  
Cnc Milling ◽  
Machining Processes ◽  
Loop Control ◽  
Operator Error ◽  
Verification System ◽  
Milling Machines

While CNC programmers have powerful tools to develop optimized toolpaths and machining plans, these efforts can be wholly undermined by something as simple as human operator error during fixturing. This project addresses that potential operator error with a computer vision approach to provide coarse, closed-loop control between fixturing and machining processes. Prior to starting the machining cycle, a sensor suite detects the geometry that is currently fixtured using computer vision algorithms and compare this geometry to a CAD reference. If the detected and reference geometries are not similar, the machining cycle will not start, and an alarm will be raised. The outcome of this project is the proof of concept of a low-cost, machine/controller agnostic solution that is applied to CNC milling machines. The Workpiece Verification System (WVS) prototype implemented in this work cost a total of $100 to build, and all of the processing is performed on the self-contained platform. This solution has additional applications beyond milling that the authors are exploring.

scholarly journals Enhancement of Teaching Design of CNC Milling Machines

2015 ◽  
Vol 176 ◽  
pp. 571-577 ◽  
Author(s):  
Antonín Max ◽  
Václava Lašová ◽  
Šimon Pušman
Keyword(s):  
Cnc Milling ◽  
Teaching Design ◽  
Milling Machines

scholarly journals Data-Driven Model-Free Adaptive Control of Z-Source Inverters

Sensors ◽  
2021 ◽  
Vol 21 (22) ◽  
pp. 7438
Author(s):  
Yasin Asadi ◽  
Amirhossein Ahmadi ◽  
Sasan Mohammadi ◽  
Ali Moradi Amani ◽  
Mousa Marzband ◽  
...  
Keyword(s):  
State Feedback ◽  
Adaptive Controller ◽  
Green Energy ◽  
Data Driven ◽  
Control Action ◽  
Linear Quadratic ◽  
Model Based ◽  
Model Free ◽  
Quadratic Integral ◽  
Lyapunov Sense

The universal paradigm shift towards green energy has accelerated the development of modern algorithms and technologies, among them converters such as Z-Source Inverters (ZSI) are playing an important role. ZSIs are single-stage inverters which are capable of performing both buck and boost operations through an impedance network that enables the shoot-through state. Despite all advantages, these inverters are associated with the non-minimum phase feature imposing heavy restrictions on their closed-loop response. Moreover, uncertainties such as parameter perturbation, unmodeled dynamics, and load disturbances may degrade their performance or even lead to instability, especially when model-based controllers are applied. To tackle these issues, a data-driven model-free adaptive controller is proposed in this paper which guarantees stability and the desired performance of the inverter in the presence of uncertainties. It performs the control action in two steps: First, a model of the system is updated using the current input and output signals of the system. Based on this updated model, the control action is re-tuned to achieve the desired performance. The convergence and stability of the proposed control system are proved in the Lyapunov sense. Experiments corroborate the effectiveness and superiority of the presented method over model-based controllers including PI, state feedback, and optimal robust linear quadratic integral controllers in terms of various metrics.

scholarly journals Modular fastening system and tool–holder working unit for incremental forming

2019 ◽  
Vol 299 ◽  
pp. 05005
Author(s):  
Melania Tera ◽  
Claudia–Emilia Gîrjob ◽  
Cristina–Maria Biriș ◽  
Mihai Crenganiș
Keyword(s):  
Machine Tools ◽  
Incremental Forming ◽  
Industrial Robot ◽  
Industrial Robots ◽  
Cnc Milling ◽  
End Effector ◽  
Tool Holder ◽  
Cnc Milling Machine ◽  
Milling Machines ◽  
Sheet Metal Workpiece

Incremental forming can be usually unfolded either on CNC milling machine–tools or serial industrial robots. The approach proposed in this paper tackles the problem of designing a modular fastening system, which can be adapted for both above mentioned technological equipment. The fastening system of the sheet–metal workpiece is composed of a fixing plate and a retaining plate. The fixing and retaining plates will be made up of different individual elements, which can be easily repositioned to obtain different sizes of the part. Moreover, the fastening system has to be able to be positioned either horizontally (to be fitted on CNC milling machines) or vertically (to be fitted on industrial robots. The paper also presents the design of a tool–holder working unit which will be fitted on KUKA KR 210 industrial robot. The working unit will be mounted as end–effector of the robot and will bear the punch, driving it on the processing toolpaths.

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