scholarly journals A local limit load model for J prediction via the reference stress method

2018 ◽  
Vol 13 ◽  
pp. 571-577
Author(s):  
Yuebao Lei
Author(s):  
Yuebao Lei ◽  
Peter Budden

Abstract In R6, the J-based failure assessment diagram (FAD) method is used in the fracture assessment, and is underpinned by the reference stress J scheme. Therefore, an assessment using the R6 FAD method is equivalent to a J prediction using the reference stress method. In this paper, the effect of global and local limit load solutions for defective elbows on the reference stress and hence the J predictions is investigated using published three dimensional elastic-plastic finite element (FE) J results, in order to create guidance for users to follow when performing structural integrity assessments of defective elbows using the R6 procedure. The results show that using the global limit load solutions recommended in this paper can lead to good and reasonably conservative J predictions. However, the availability of global limit load solutions is very limited. The results also show that using the local limit load evaluated from the local limit load model recommended in this paper can lead to conservative J predictions for most of the cases considered.


2006 ◽  
Vol 129 (3) ◽  
pp. 391-399 ◽  
Author(s):  
R. Adibi-Asl ◽  
R. Seshadri

Cracks and flaws occur in mechanical components and structures, and can lead to catastrophic failures. Therefore, integrity assessment of components with defects is carried out. This paper describes the Elastic Modulus Adjustment Procedures (EMAP) employed herein to determine the limit load of components with cracks or crack-like flaw. On the basis of linear elastic Finite Element Analysis (FEA), by specifying spatial variations in the elastic modulus, numerous sets of statically admissible and kinematically admissible distributions can be generated, to obtain lower and upper bounds limit loads. Due to the expected local plastic collapse, the reference volume concept is applied to identify the kinematically active and dead zones in the component. The Reference Volume Method is shown to yield a more accurate prediction of local limit loads. The limit load values are then compared with results obtained from inelastic FEA. The procedures are applied to a practical component with crack in order to verify their effectiveness in analyzing crack geometries. The analysis is then directed to geometries containing multiple cracks and three-dimensional defect in pressurized components.


2011 ◽  
Vol 52-54 ◽  
pp. 43-48 ◽  
Author(s):  
Al Emran Ismail ◽  
Ahmad Kamal Ariffin ◽  
Shahrum Abdullah ◽  
Mariyam Jameelah Ghazali ◽  
Ruslizam Daud

This paper presents a non-linear numerical investigation of surface cracks in round bars under bending moment by using ANSYS finite element analysis (FEA). Due to the symmetrical analysis, only quarter finite element (FE) model was constructed and special attention was given at the crack tip of the cracks. The surface cracks were characterized by the dimensionless crack aspect ratio, a/b = 0.6, 0.8, 1.0 and 1.2, while the dimensionless relative crack depth, a/D = 0.1, 0.2 and 0.3. The square-root singularity of stresses and strains was modeled by shifting the mid-point nodes to the quarter-point locations close to the crack tip. The proposed model was validated with the existing model before any further analysis. The elastic-plastic analysis under remotely applied bending moment was assumed to follow the Ramberg-Osgood relation with n = 5 and 10. J values were determined for all positions along the crack front and then, the limit load was predicted using the J values obtained from FEA through the reference stress method.


Author(s):  
Shinji Yoshida ◽  
Hideo Machida

This paper describes applicability of the 2 parameter assessment method using a reference stress method from the viewpoint of reliability. The applicability of the reference stress method was examined comparing both the GE-EPRI method. As a result, J-integral and limit load at the time of fracture evaluated by the reference stress method is almost equivalent to that by the GE-EPRI method. Furthermore, the partial safety factor (PSF) evaluated by reliability assessment has little difference between two methods, and the required safety factor is enveloped by the safety factor for Service Level-A and B defined in fitness for service (FFS) codes. These results show that of the reference stress method is applicable for J-integral calculation in fracture assessment.


Author(s):  
Bruno Michel ◽  
Jean-Philippe Sermage ◽  
Philippe Gilles ◽  
Bruno Barthelet ◽  
Patrick Le Delliou

The RSE-M Code [1] provides rules and requirements for in-service inspection of French Pressurized Water Reactor power plant components. Non mandatory guidance is given in the Code for analytical flaw evaluation in a wide range of situations. In Appendix 5.4 of the Code, influence coefficients are provided to calculate stress intensity factors in pipes and shells containing semi-elliptical surface defects. The J assessment method is based on the reference stress concept with two options for reference loads evaluation: “CEP elastic plastic stress” and “CLC modified limit load”. In this paper recent advances concerning J assessment under mechanical loading for a crack located in a pipe-elbow junction are presented. Reference stress evaluation with “CLC” option is developed and mechanical foundations of the equation of large scale yielding under complex loading (pressure, in-plane and out-of-plane bending) are presented.


2014 ◽  
Vol 136 (3) ◽  
Author(s):  
Doo-Ho Cho ◽  
Young-Hwan Choi ◽  
Nam-Su Huh ◽  
Do-Jun Shim ◽  
Jae-Boong Choi

The plastic limit load solutions for cylinder and plate with slanted through-wall cracks (TWCs) are developed based on the systematic three-dimensional (3D) finite element (FE) limit analyses. As for loading conditions, axial tension, global bending, and internal pressure are considered for a cylinder with slanted circumferential TWC, whereas, axial tension and internal pressure are considered for a plate and a cylinder with slanted axial TWC. Then, the verification of FE model and analysis procedure employed in the present numerical work was confirmed by employing the existing solutions for both cylinder and plate with idealized TWC. Also, the geometric variables of slanted TWC which can affect plastic limit loads were considered. Based on the systematic FE limit analysis results, the slant correction factors which represent the effect of slanted TWC on plastic limit load were provided as tabulated solutions. By adopting these slant correction factors, the plastic limit loads of slanted TWC can be directly estimated from existing solutions for idealized TWC. Furthermore, the modified engineering estimations of plastic limit loads for slanted TWC are proposed based on equilibrium equation and von Mises yield criterion. The present results can be applied either to diverse structural integrity assessments or for accurate estimation of fracture mechanics parameters such as J-integral, plastic crack opening displacement (COD) and C*-integral for slanted TWC based on the reference stress concept (Kim, et al., 2002, “Plastic Limit Pressure for Cracked Pipes Using Finite Element Limit Analyse,” Int. J. Pressure Vessels Piping, 79, pp. 321–330; Kim, et al., 2001, “Enhanced Reference Stress-Based J and Crack Opening Displacement Estimation Method for Leak-Before-Break Analysis and Comparison With GE/EPRI Method,” Fatigue Fract. Eng. Mater. Struct., 24, pp. 243–254; Kim, et al., 2002, “Non-Linear Fracture Mechanics Analyses of Part Circumferential Surface Cracked Pipes,” Int. J. Fract., 116, pp. 347–375.)


Author(s):  
Nam-Su Huh ◽  
Do-Jun Shim ◽  
Yun-Jae Kim ◽  
Young-Jin Kim

This paper presents experimental validation of two reference stress based methods for circumferential cracked pipes. One is the R6 method where the reference stress is defined by the plastic limit load. The other is the enhanced reference stress method, recently proposed by the authors, where the reference stress is defined by the optimized reference load. Using thirty-eight published pipe test data, the predicted maximum instability loads according to both methods are compared with the experimental ones for pipes with circumferential through-thickness cracks and with part circumferential surface cracks. It is found that the R6 method gives conservative estimates of the maximum loads for all cases. Ratios of the experimental maximum load to the predicted load range from 0.54 to 0.98. On the other hand, the proposed method gives overall closer maximum loads than R6, compared to the experimental data. However, for part through-thickness surface cracks, the estimated loads were slightly non-conservative for four cases, and possible reasons were fully discussed.


Author(s):  
Stijn Hertele´ ◽  
Wim De Waele ◽  
Rudi Denys ◽  
Jeroen Van Wittenberghe ◽  
Matthias Verstraete

Curved wide plates are a valuable tool in the assessment of defective pipeline girth welds under tension. Throughout the years, Laboratory Soete collected an extensive database of curved wide plate test results. In an effort to investigate these results through FAD analysis, the authors recently developed a reference stress equation for curved plates. The approach followed is similar to the development of the Goodall and Webster equation for flat plates. This paper elaborates finite element analyses of the equation’s capability to predict plastic collapse. It is found that, although overestimated, the influence of plate curvature is correctly predicted in a qualitative way. For all simulations, the curved plate reference stress equation produced conservative estimations. This indicates that the proposed equation is suited to safely predict the plastic collapse of defective pipeline girth welds. An experimental validation is underway.


Author(s):  
T. Sriskandarajah ◽  
Daowu Zhou ◽  
Lingjun Cao

There is a concern on the fracture integrity of the partially over-matching or under-matching weld during reel-lay installation where there is large plastic strain in the pipe. Conventional ECA procedures such as BS7910 and DNV-OS-F101 are applicable for fully over-matching welds only, due to limitations in the reference stress solution (or limit load solutions). The ECA procedure based on 3D finite element (FE) analysis was developed for partially over-matching welds or under-matching. The methodology has been successfully applied to several projects of industry-wide significance, with partially over-matching welds in offshore pipelines. This paper provides a case study validating the crack growth from FE based ECA methodology against the large scale bending trial test where the pipe containing the notched defect was pre-strained under a series of straining cycles. A comparison of the crack growth between 3D FEA and the large scale bending test was presented.


Author(s):  
Yoichi Ishizaki ◽  
Greg Thorwald ◽  
Futoshi Yonekawa

Abstract This is Part 2 of two papers discussing the significance of two key factors of crack like flaw assessment in the Fitness for Service assessment. While FEM analysis technology has been advancing amazingly in recent years, and FEM based fitness-for-service assessment of a damaged components, such as crack like flaws and local metal loss assessment, has become mainstream in assessments, it is still important to understand the reference stress solution based on a limit load analysis and the role of each factor in the failure mode to control the damaged component safely until the end of its life. In API 579-1/ASME FFS-1[1], Part 9, Assessment of Crack like Flaws, those reference stress solutions were developed based on the limit load analysis using Folias factor Mt and surface correction factor Ms. Folias factor Mt and surface correction factor Ms, are factors that account for the bulging effect around flaws. Those factors enable prediction of a maximum allowable pressure of a damaged cylindrical shell from a simple flat plate model that contain same size of a damaged area. As for Folias factor, Mt, it is well known to express the relationship between the reference stress of a through-wall crack flat plate and a through-wall crack cylinder. The application of Mt is clearly defined in ASME/API 579 FFS-1 part 9C, as well as papers by Folias et al. The the significance of the surface correction factor for surface flaw, Ms, has not been commonly understood well enough in general. Unfortunately, API 579-1/ASME FFS-1 also does not clearly mention its significance and how Ms is to be applied in the stress analysis. At a glance, Ms looks like a similar factor to Mt, and it is tempting to simply apply Ms to primary membrane stress term like Mt, but that is not correct. Eventually, an incorrect application of Ms would lead to an incorrect discussion of a flaw characterization. Often, there is a question about ASME/API 579 FFS-1 Part 9C reference stress solutions, especially for ASME/API 579 FFS-1 eq. 9C.76, from the misunderstanding meaning of the Ms factor. Addressing this issue is important to maintain the integrity of the Fitness-For-Service technology. In this Part 2 of two papers, validation of equations obtained in Part 1 are discussed and proven based on FEM analysis.


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