scholarly journals Coupled FEM-DBEM Simulation of 3D Crack Growth under Fatigue Load Spectrum

2016 ◽  
Vol 2 ◽  
pp. 2631-2642 ◽  
Author(s):  
R. Citarella ◽  
M. Lepore ◽  
M. Perrella ◽  
R. Sepe ◽  
G. Cricrì
2007 ◽  
Vol 348-349 ◽  
pp. 129-132 ◽  
Author(s):  
Roberto G. Citarella ◽  
Friedrich G. Buchholz

In this paper detailed results of computational 3D fatigue crack growth simulations will be presented. The simulations for the crack path assessment are based on the DBEM code BEASY, and the FEM code ADAPCRACK 3D. The specimen under investigation is a SEN-specimen subject to pure anti-plane or out-of-plane four-point shear loading. The computational 3D fracture analyses deliver variable mixed mode II and III conditions along the crack front. Special interest is taken in this mode coupling effect to be found in stress intensity factor (SIF) results along the crack front. Further interest is taken in a 3D effect which is effective in particular at and adjacent to the two crack front corner points, that is where the crack front intersects the two free side surfaces of the specimen. Exactly at these crack front corner points fatigue crack growth initiates in the experimental laboratory test specimens, and develops into two separate anti-symmetric cracks with complex shapes, somehow similar to bird wings. The computational DBEM results are found to be in good agreement with these experimental findings and with FEM results previously obtained. Consequently, also for this new case, with complex 3D crack growth behaviour of two cracks, the functionality of the proposed DBEM and FEM approaches can be stated.


2013 ◽  
Vol 47 ◽  
pp. 90-99 ◽  
Author(s):  
V.K. Hombal ◽  
S. Mahadevan

2021 ◽  
Vol 2021 ◽  
pp. 1-8
Author(s):  
Li Rui ◽  
Xie Xiaoyu ◽  
Duan Xueyan

In Yunnan and other plateau mountainous areas, hydropower and mineral resources are abundant, and there are relatively many vehicles used for the transportation of large hydropower facilities. The widespread phenomenon of vehicle overload causes severe fatigue among the drivers. However, there is no reference vehicle load spectrum for fatigue analysis in the existing research. The application of wireless sensing technology to bridge health monitoring is favorable for the entire monitoring system’s low-cost and intelligent development. In this study, wireless sensors are used to collect sensing data in the measured area and perform preliminary filtering processing. The data collected by the sensing layer is aggregated at the TD gateway layer to realize local short-term storage of monitoring data, and 3G wireless transmission is used for the effective processing of the data. The clustering method is used to classify the vehicle models based on investigating the most representative expressway traffic flow information in Yunnan Province. Moreover, the weighted probability distribution model of different vehicle models is established through statistical analysis, which simplifies the composition’s fatigue intensity spectrum model. The selection of five vehicles of the equivalent model followed by a six-axle vehicle has the most significant impact on bridge damage as the standard fatigue vehicle. The research results establish a basis for the fatigue design of highway bridges in plateau and mountainous areas and provide data to establish vehicle fatigue load spectra in national highway regions.


2012 ◽  
Vol 178-181 ◽  
pp. 2365-2368
Author(s):  
Ce Chen ◽  
Bo Hai Ji

Traffic composition and the vehicle load were statistically analyzed and a fatigue vehicle load model was established according to the law of equivalent fatigue damage. Based on the MATLAB programming language and the Statistics Toolbox, vehicle fatigue load spectrum was simulated for accurately assessing actual fatigue stress of existing bridge under traffic loading. And the fatigue load could be used in the design for suspension bridge steel box girder.


Author(s):  
S. C. Mellings ◽  
J. M. W. Baynham

One of the critical requirements of fatigue crack growth simulation is calculation of the remaining life of a structure under cyclic loading. This paper presents a method which predicts the remaining fatigue life of a part, and gives information on the eventual mode of failure. The path of a growing crack needs to be understood so that informed assessment can be made of the structural consequences of eventual fast growth, and the likelihood of leakage and determination of leakage rates. For these reasons the use of standard handbook solutions for crack growth is generally not adequate, and it is essential to use the real geometry and loading. The reasons for performing such simulation work include preventive investigations performed at the design stage, forensic investigations performed after failure, and sometimes forensic investigations performed during failure-when the results provide input to the planning of remedial work. This paper focuses on the 3D simulation of cracks growing in metal structures exposed to cyclic loading, and explains the techniques which are used. The loading might arise from transients of pressure or other mechanical forces, or might be caused by thermal-stress variations. The simulation starts from an initial crack which can be of any size and orientation. The relevant geometry of the cracked component is modelled, and the loading is identified using one or more load cases together with a load spectrum which shows how the loading cycles. The effects of the crack are determined by calculating stress intensity factors at all positions along the crack front (it would be called the crack tip if the modelling was performed in 2D). The rate and direction of crack growth at each part of the crack front are calculated using one of the available crack growth laws, together with appropriate material properties. The effects of such growth are accumulated over a number of load cycles, and a new crack shape is determined. The process is repeated as required. The use of multi-axial and mixed mode techniques allows the crack to turn as a result of the applied loading, and the resulting crack path is therefore a consequence of both the detail of the geometry and the loading to which the structure is subjected. Gas or other fluid pressures acting on the crack faces can have significant impact, as can the contact between opposing crack faces when a load case causes part of the crack to close.


Author(s):  
J. Hou ◽  
J. Dubke ◽  
K. Barlow ◽  
S. Slater ◽  
L. Harris ◽  
...  

Following a reanalysis of the original material data plus supplementary Low Cycle Fatigue (LCF) specimen testing, an Original Equipment Manufacturer (OEM) reduced the low cycle fatigue life limits for a number of turbine components. To ascertain the validity of the new life limits, an international collaborative spin rig test program was initiated to provide more accurate low cycle fatigue life limits. The program covered a broad range of activities including, Finite Element (FE) stress analyses, cyclic spin rig testing, fractographic assessment and fatigue crack growth (FCG) analyses. This paper describes the 2D and 3D crack growth analyses of critical turbine components in a turboprop gas turbine engine, comparison of predicted results obtained using different software and also correlations with spin test results from the program. First, FE stress analyses of selected turbine components were carried out under both engine operating conditions and spin-rig test configurations in order to determine the maximum and minimum operating speeds required to match the stress ranges at the critical location specified by the OEM under engine operating conditions. Second, 2D and 3D crack growth analyses were performed independently by three organisations for a disk bolthole using the state-of-the-art software. Third, the predictions from different software were compared, and the relative technical merits of each software were evaluated. Finally, the predicted results were correlated against the striation counts determined by the OEM from the results of spin rig tests.


Author(s):  
B. Shailesh Kamath ◽  
A.R. Anilchandra ◽  
T. Sivaranjani ◽  
K. Badari Narayana ◽  
C.M. Manjunath

Fatigue Crack Growth (FCG) behaviour in a Single-Edge-Notched Tension (SENT) specimen of 2024-T3 aluminium alloy under a standard mini-FALSTAFF spectrum load sequence was experimentally determined. Further, the FCG behaviour was predicted using cycle-by-cycle method and compared with experimental results. Prediction procedure involved are rain-flow counting of fatigue load cycles, estimation of crack driving force for each of the counted cycle and prediction of crack extension per cycle from constant amplitude crack growth rate equation. In the present work, a new crack driving force (CDF) K*eff involving Kujawski’s crack driving force K* in conjunction with Elber’s crack closure concept was used to account for load interaction effects. FCG prediction was also made using conventional CDF ΔKeff (Elber’s) approach. A good correlation was observed between experimental and predicted FCG behaviour under spectrum loads by the proposed K*eff approach. Also, this prediction was observed to be better than that predicted by conventional ΔKeff approach.


1977 ◽  
Vol 191 (1) ◽  
pp. 107-114 ◽  
Author(s):  
J. Schijve

The crack growth mechanism is dependent on environment, frequency and temperature as shown by some examples. Two cracking modes are observed in aluminium alloys: the tensile mode and the shear mode. Examples show that inert environments promote the shear mode whereas aggressive environments promote the tensile mode. Information from constant-amplitude tests need not be applicable to service loading conditions as illustrated by an example. Significant environmental effects on crack growths are observed in aircraft flight-simulation tests. Growth delays induced by severe flights occur in all environments. As a consequence the truncation of the load spectrum at the high level end is a difficult question. The problem of producing relevant information in the laboratory is discussed.


2006 ◽  
Vol 324-325 ◽  
pp. 1109-1112 ◽  
Author(s):  
Friedrich G. Buchholz ◽  
Victor Teichrieb

In this paper the rather complex 3D fatigue crack growth behaviour in a SEN-specimen under anti-plane shear loading is investigated by the aid of the programme ADAPCRACK3D and by application of a recently developed 3D fracture criterion. It will be shown that the computationally simulated results of fatigue crack growth in the FE-model of the specimen are in good agreement with experimental findings for the development of two anti-symmetric cracks, which originate from the two crack front corner points, that is where the crack front intersects the two free side surfaces of the laboratory SEN test-specimens. Consequently, also for this case with a rather complex 3D crack growth of two anti-symmetric cracks, the functionality of the ADAPCRACK3D-programme and the validity of the proposed 3D fracture criterion can be stated.


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