scholarly journals R5 High Temperature Creep-Fatigue Life Assessment for Austenitic Weldments

2014 ◽  
Vol 86 ◽  
pp. 315-326 ◽  
Author(s):  
D.M. Knowles
2016 ◽  
Vol 853 ◽  
pp. 366-371
Author(s):  
Daniele Barbera ◽  
Hao Feng Chen ◽  
Ying Hua Liu

As the energy demand increases the power industry has to enhance both efficiency and environmental sustainability of power plants by increasing the operating temperature. The accurate creep fatigue life assessment is important for the safe operation and design of current and future power plant stations. This paper proposes a practical creep fatigue life assessment case of study by the Linear Matching Method (LMM) framework. The LMM for extended Direct Steady Cycle Analysis (eDSCA) has been adopted to calculate the creep fatigue responses due to the cyclic loading under high temperature conditions. A pipe intersection with dissimilar material joint, subjected to high cycling temperature and constant pressure steam, is used as an example. The closed end condition is considered at both ends of main and branch pipes. The impact of the material mismatch, transitional thermal load, and creep dwell on the failure mechanism and location within the intersection is investigated. All the results demonstrate the capability of the method, and how a direct method is able to support engineers in the assessment and design of high temperature component in a complex loading scenario.


2021 ◽  
Author(s):  
Peter James ◽  
David Coon ◽  
Colin Austin ◽  
Nicholas Underwood ◽  
Caroline Meek ◽  
...  

Abstract The “Establishing AMR Structural Integrity Codes and Standards for UK GDA” (EASICS) project was established in 2019 to help support the acceptance of Advanced Modular Reactors, or AMRs, which are typically based on high temperature Generation IV reactors. The EASICS project is aiming to provide guidance on the requirements for codes and standards for the design of AMRs for use in the UK, to ensure that state-of-the art knowledge will be brought to bear on developing the required design and assessment methodologies. The EASICS project started in July 2019 and is looking to complete by December 2021. To support this aim, the work presented in this paper provides an overview of two interacting aspects of the programme. The first is to perform validation tests for high temperature creep-fatigue assessments of a plant relevant component. The second aspect is to use these results, to provide a comparison of internationally recognised approaches for the assessment of high temperature (creep regime) components. This approach will be repeated for two other case scenarios deemed to be plant relevant components. This paper builds upon the initial overview paper presented at the 2020 conference providing an update on progress. One of the cases presented herein, described as the Thin Walled Welded Pipe Test uses specialist testing of a plant relevant component under high temperature loading conditions is underway with some initial results available. The validation testing includes both fatigue tests and creep-fatigue tests on 316H welded thin section tubes. The tubes have been subjected to strain-controlled tension/compression (R-ratio of −1), with some including a displacement controlled dwell. The tests are being conducted at 525°C. An update to the progress of these tests is included herein. To help enhance interaction with the code bodies, and to understand the impact of differences in the approaches, comparative assessments have been performed when adopting R5, ASME Section III Div 5 and RCC-MRx. One comparison will be based around the tests detailed above (tube test). A further assessment comparison will consider the Evasion mock-up tests provided by CEA (sodium based thermal shock tests). The third assessment case is loosely based around a plant relevant assessment within one of the UK Advanced Gas Reactors (AGRs). This paper provides an overview of the results from all these cases using R5, ASME Section III Div 5 and RCC-MRx. The subsequent discussions covers results, differences and potential impact to the codes which will all help to inform a guidance document to support assessing AMRs within a UK regulatory framework.


Author(s):  
Masanori Ando ◽  
Hiroshi Kanasaki ◽  
Shingo Date ◽  
Koichi Kikuchi ◽  
Kenichiro Satoh ◽  
...  

In a component design at elevated temperature, fatigue and creep-fatigue is one of the most important failure modes, and fatigue and creep-fatigue life assessment in structural discontinuities is important issue to evaluate structural integrity of the components. Therefore, to assess the failure estimation methods, cyclic thermal loading tests with two kinds of cylindrical models with thick part were performed by using an induction heating coil and pressurized cooling air. In the tests, crack initiation and propagation processes at stress concentration area were observed by replica method. Besides those, finite element analysis (FEA) was carried out to estimate the number of cycles to failure. In the first test, a shorter life than predicted based on axisymmetric analysis. Through the 3 dimensional FEA, Vickers hardness test and deformation measurements after the test, it was suggested that inhomogeneous temperature distribution in hoop direction resulted in such precocious failure. Then, the second test was performed after improvement of temperature distribution. As a result, the crack initiation life was in a good agreement with the FEA result by considering the short term compressive holding. Through these test and FEA results, fatigue and creep-fatigue life assessment methods of Mod.9Cr-1Mo steel including evaluation of cyclic thermal loading, short term compressive holding and failure criterion, were discussed. In addition it was pointed out that the temperature condition should be carefully controlled and measured in the structural test with Mod.9Cr-1Mo steel structure.


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