scholarly journals In Situ Joining of Unidirectional Tapes on Long Fiber Reinforced Thermoplastic Structures by Thermoplastic Automated Fiber Placement for Scientific Sounding Rocket Applications

Procedia CIRP ◽  
2019 ◽  
Vol 85 ◽  
pp. 189-194
Author(s):  
Ralf Engelhardt ◽  
Stefan Ehard ◽  
Tobias Wolf ◽  
Jonathan Oelhafen ◽  
Andreas Kollmannsberger ◽  
...  
Keyword(s):  
Sounding Rocket ◽  
Fiber Reinforced ◽  
Fiber Placement ◽  
Automated Fiber Placement

scholarly journals Review: Filament Winding and Automated Fiber Placement with In Situ Consolidation for Fiber Reinforced Thermoplastic Polymer Composites

Polymers ◽  
2021 ◽  
Vol 13 (12) ◽  
pp. 1951
Author(s):  
Yi Di Boon ◽  
Sunil Chandrakant Joshi ◽  
Somen Kumar Bhudolia
Keyword(s):  
Processing Parameters ◽  
Filament Winding ◽  
Reference Points ◽  
Thermoplastic Composites ◽  
Manufacturing Processes ◽  
Fiber Reinforced ◽  
Consolidation Process ◽  
Fiber Placement ◽  
Automated Fiber Placement

Fiber reinforced thermoplastic composites are gaining popularity in many industries due to their short consolidation cycles, among other advantages over thermoset-based composites. Computer aided manufacturing processes, such as filament winding and automated fiber placement, have been used conventionally for thermoset-based composites. The automated processes can be adapted to include in situ consolidation for the fabrication of thermoplastic-based composites. In this paper, a detailed literature review on the factors affecting the in situ consolidation process is presented. The models used to study the various aspects of the in situ consolidation process are discussed. The processing parameters that gave good consolidation results in past studies are compiled and highlighted. The parameters can be used as reference points for future studies to further improve the automated manufacturing processes.

scholarly journals Automated fabrication of hybrid thermoplastic prepreg material to be processed by In-Situ Consolidation Automated Fiber Placement process

2018 ◽  
Vol 188 ◽  
pp. 01024
Author(s):  
Vincenzo Iannone ◽  
Marco Barile ◽  
Leonardo Lecce
Keyword(s):  
Carbon Fiber ◽  
Hot Forming ◽  
Framework Programme ◽  
Thermal Cycles ◽  
Forming Process ◽  
High Performing ◽  
Fiber Placement ◽  
Research And Innovation ◽  
Automated Fiber Placement

This work deals with the fabrication of an innovative hybrid thermoplastic prepreg by continuous hot forming process. The material, suitable also for Automated Fiber Placement process, is produced through a consolidation of commercial PEEK-Carbon Fiber prepreg sandwiched between two amorphous PEI films. Consolidation is performed by a purpose-designed automated prototype equipment operating on defined pressure and thermal cycles. Then preliminary tests on first trials produced were carried out. These activities have been developed in the frame of the NHYTE project, a Research and Innovation Action funded by the European Union's H2020 framework programme, under Grant Agreement No 723309 NOVOTECH acting as Coordinator presents this paper on behalf of all Partners of the project. The proof of NHYTE project concept is the manufacturing of a fastener free and high performing fuselage portion demonstrator.

Effects of processing parameters on the performance of carbon fiber reinforced polyphenylene sulfide laminates manufactured by laser-assisted automated fiber placement

2021 ◽  
pp. 002199832110558
Author(s):  
Dacheng Zhao ◽  
Jiping Chen ◽  
Haoxuan Zhang ◽  
Weiping Liu ◽  
Guangquan Yue ◽  
...  
Keyword(s):  
Carbon Fiber ◽  
Process Parameters ◽  
Compaction Pressure ◽  
Polyphenylene Sulfide ◽  
Void Content ◽  
Fiber Reinforced ◽  
Tool Temperature ◽  
Fiber Placement ◽  
Automated Fiber Placement ◽  
Carbon Fiber Reinforced

In situ consolidation of thermoplastic composites can be realized through laser-assisted automated fiber placement (AFP) technology, and the properties of composites were significant affected by the process parameters. In this work, the effects of process parameters on the properties of continuous carbon fiber–reinforced polyphenylene sulfide (CF/PPS) composites manufactured by laser-assisted AFP were investigated. Four-plies CF/PPS prepreg was laid under the combination of different process parameters and the morphology, void content, crystallinity, and inter-laminar shear strength (ILSS) of the composites were characterized. It turned out that the resin distribution on the surface of the composites could be significantly improved by increasing the laser temperature and compaction pressure. The highest crystallinity of the composites reached 46% at tool temperature of 120°C while the value was only 18% when the tool temperature was 40°C. Meanwhile, with the increasing compaction force ranging of 500–2000 N, the void content of the composites decreased obviously. The ILSS was evaluated through double notch tensile shear test. The results indicated that the mechanical properties of the composites were dominated by void content rather than crystallinity.

Postprocessing method-induced mechanical properties of carbon fiber-reinforced thermoplastic composites

2020 ◽  
pp. 089270572094537
Author(s):  
Van-Tho Hoang ◽  
Bo-Seong Kwon ◽  
Jung-Won Sung ◽  
Hyeon-Seok Choe ◽  
Se-Woon Oh ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Carbon Fiber ◽  
Processing Parameters ◽  
Thermoplastic Composites ◽  
Void Content ◽  
Fiber Reinforced ◽  
Crystallinity Degree ◽  
Automated Fiber Placement ◽  
Carbon Fiber Reinforced

Promising carbon fiber-reinforced thermoplastic (CF/polyetherketoneketone (PEKK)) composites were fabricated by the state-of-the-art technology known as “Automated Fiber Placement.” The mechanical properties of CF/PEKK were evaluated for four different postprocessing methods: in situ consolidation, annealing, vacuum bag only (VBO), and hot press (HP). The evaluation was performed by narrowing down the relevant processing parameters (temperature and layup speed). Furthermore, the void content and crystallinity of CF/PEKK were measured to determine the effect of these postprocessing processes. The HP process resulted in the best quality with the highest interlaminar shear strength, highest crystallinity degree, and lowest void content. The second most effective method was VBO, and annealing also realized an improvement compared with in situ consolidation. The correlation between the postprocessing method and the void content and crystallinity degree was also discussed.

scholarly journals Advances in in situ inspection of automated fiber placement systems

2016 ◽  
Author(s):  
Peter D. Juarez ◽  
K. Elliott Cramer ◽  
Jeffrey P. Seebo
Keyword(s):  
Fiber Placement ◽  
Automated Fiber Placement

In Situ Thermal Nondestructive Evaluation for Assessing Part Quality During Composite Automated Fiber Placement

2018 ◽  
Vol 1 (4) ◽  
Author(s):  
Elizabeth Gregory ◽  
Peter Juarez
Keyword(s):  
Nondestructive Evaluation ◽  
Composite Fiber ◽  
Cylindrical Part ◽  
Defect Characterization ◽  
Data Sets ◽  
Fiber Placement ◽  
Part Quality ◽  
Automated Fiber Placement

This paper presents data from an innovative nondestructive evaluation (NDE) method for automated composite fiber placement fabrication. Using Infrared images of the fiber, as it was being placed, we are able to provide valuable information about the quality of the part during fabrication. Herein, we discuss the methodology for data collection and processing. The described in situ thermal NDE process is found to be applicable for identifying fiber tow overlaps, gaps, twists, puckering, and poor ply adhesion prior to cure, thereby reducing the time and cost associated with post cure flaw repair or scrapping parts. This paper also describes the process of assembling data sets for an entire part beyond simple frame by frame analysis. Example data sets for both a flat part and a larger cylindrical part are presented to demonstrate the type of defect characterization information that can be obtained.

Sign in / Sign up

Export Citation Format

Share Document