scholarly journals Advanced Simulation-based Design of High Performance Machining Processes

Procedia CIRP ◽  
2016 ◽  
Vol 46 ◽  
pp. 165-168 ◽  
Author(s):  
Dirk Biermann ◽  
Tobias Bleckmann ◽  
Sebastian Schumann ◽  
Ivan Iovkov
2010 ◽  
Author(s):  
P Groenenboon ◽  
◽  
B Cartwright ◽  
P de Luca ◽  
A Kamoulakos ◽  
...  

2021 ◽  
Author(s):  
Bernd-Arno Behrens ◽  
Hendrik Wester ◽  
Tom Petersen ◽  
Johanna Uhe ◽  
Christoph Büdenbender ◽  
...  

Multi-material solutions represent a promising approach for the production of load-optimised parts. The combination of material-specific advantages of different materials in a single component allows the fulfilment of conflicting requirements e.g. high performance and low weight. Fabrication of hybrid components is challenging due to the dissimilar properties of the individual materials and requires the development of suitable manufacturing technologies. The present paper deals with the simulation-based design of a forming process for the production of a suspension control arm consisting of steel and aluminium. With the focus on material flow, two forming concepts, open-die and closed-die forging, were investigated, in order to ensure the required material distribution similar to the final part. In addition, a tool analysis was carried out to avoid thermo-mechanical overload of the tool system. It was found that the required material distribution can be achieved with both forming concepts. However, a closed-die forging concept is not suitable because of the high stresses in the forging dies exceed the tool steel’s strength.


2019 ◽  
Vol 29 (1) ◽  
pp. 130-140 ◽  
Author(s):  
Florian Gerland ◽  
Alexander Wetzel ◽  
Thomas Schomberg ◽  
Olaf Wünsch ◽  
Bernhard Middendorf

Abstract Modern concretes such as ultra-high performance concrete (UHPC) show excellent strength properties combined with favorable flow properties. However, the flow properties depend strongly on process parameters during production (temperature, humidity etc.), but also change sensitively even with slight variations in the mixture. In order to ensure desired processing of the fluidlike material and consistent process quality, the flow properties of the concrete must be evaluated quantitatively and objectively. The usual evaluation of measurements from concrete rheometers, for example of the ball probe system type, does not allow the direct determination of the objective material parameters yield stress and plastic viscosity of the sample. We developed a simulation-based method for the evaluation of rheometric measurements of fine grained high performance concretes like self-compacting concrete (SCC) and UHPC. The method is based on a dimensional analysis for ball measuring systems. Through numerical parameter studies we were able to describe the identified relationship between measuring quantities and material parameters quantitatively for two devices of this type. The evaluation method is based on the Bingham model. With this method it is possible to measure both the yield stress and the plastic viscosity of the fresh sample simultaneously. Device independence of the evaluation process is proven and an application to fiber-reinforced UHPC is presented.


Energies ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1877
Author(s):  
Widha Kusumaningdyah ◽  
Tetsuo Tezuka ◽  
Benjamin C. McLellan

Energy transitions are complex and involve interrelated changes in the socio-technical dimensions of society. One major barrier to renewable energy transitions is lock-in from the incumbent socio-technical regime. This study evaluates Energy Product–Service Systems (EPSS) as a renewable energy market mechanism. EPSS offer electricity service performance instead of energy products and appliances for household consumers. Through consumers buying the service, the provider company is enabled to choose, manage and control electrical appliances for best-matched service delivery. Given the heterogenous market players and future uncertainties, this study aims to identify the necessary conditions to achieve a sustainable renewable energy market. Simulation-Based Design for EPSS framework is implemented to assess various hypothetical market conditions’ impact on market efficiency in the short term and long term. The results reveal the specific market characteristics that have a higher chance of causing unexpected results. Ultimately, this paper demonstrates the advantage of implementing Simulation-Based Design for EPSS to design retail electricity markets for renewable energy under competing market mechanisms with heterogenous economic agents.


Author(s):  
Takeshi D. Itoh ◽  
Takaaki Horinouchi ◽  
Hiroki Uchida ◽  
Koichi Takahashi ◽  
Haruka Ozaki

In automated laboratories consisting of multiple different types of instruments, scheduling algorithms are useful for determining the optimal allocations of instruments to minimize the time required to complete experimental procedures. However, previous studies on scheduling algorithms for laboratory automation have not emphasized the time constraints by mutual boundaries (TCMBs) among operations, which is important in procedures involving live cells or unstable biomolecules. Here, we define the “scheduling for laboratory automation in biology” (S-LAB) problem as a scheduling problem for automated laboratories in which operations with TCMBs are performed by multiple different instruments. We formulate an S-LAB problem as a mixed-integer programming (MIP) problem and propose a scheduling method using the branch-and-bound algorithm. Simulations show that our method can find the optimal schedules of S-LAB problems that minimize overall execution time while satisfying the TCMBs. Furthermore, we propose the use of our scheduling method for the simulation-based design of job definitions and laboratory configurations.


Author(s):  
Samir Kumar Hati ◽  
Nimai Pada Mandal ◽  
Dipankar Sanyal

Losses in control valves drag down the average overall efficiency of electrohydraulic systems to only about 22% from nearly 75% for standard pump-motor sets. For achieving higher energy efficiency in slower systems, direct pump control replacing fast-response valve control is being put in place through variable-speed motors. Despite the promise of a quicker response, displacement control of pumps has seen slower progress for exhibiting undesired oscillation with respect to the demand in some situations. Hence, a mechatronic simulation-based design is taken up here for a variable-displacement pump–controlled system directly feeding a double-acting single-rod cylinder. The most significant innovation centers on designing an axial-piston pump with an electrohydraulic compensator for bi-directional swashing. An accumulator is conceived to handle the flow difference in the two sides across the load piston. A solenoid-driven sequence valve with P control is proposed for charging the accumulator along with setting its initial gas pressure by a feedforward design. Simple proportional–integral–derivative control of the compensator valve is considered in this exploratory study. Appropriate setting of the gains and critical sizing of the compensator has been obtained through a detailed parametric study aiming low integral absolute error. A notable finding of the simulation is the achievement of the concurrent minimum integral absolute error of 3.8 mm s and the maximum energy saving of 516 kJ with respect to a fixed-displacement pump. This is predicted for the combination of the circumferential port width of 2 mm for the compensator valve and the radial clearance of 40 µm between each compensator cylinder and the paired piston.


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