scholarly journals Cutting Tools Made of Layered Composite Ceramics with Nano-Scale Multilayered Coatings

Procedia CIRP ◽  
2012 ◽  
Vol 1 ◽  
pp. 301-306 ◽  
Author(s):  
Sergej N. Grigoriev ◽  
A.A. Vereschaka ◽  
A.S. Vereschaka ◽  
A.A. Kutin
1994 ◽  
Vol 102 (1187) ◽  
pp. 686-688 ◽  
Author(s):  
Morito AKIYAMA ◽  
Kazuhiro NONAKA ◽  
Tadahiko WATANABE ◽  
Kazuhide MIYAZAKI

2007 ◽  
Vol 534-536 ◽  
pp. 1233-1236
Author(s):  
Geun Woo Park ◽  
Hyuck Sang Kwon

Multilayered coatings on tungsten carbide cutting tools are widely used for enhancing cutting performance. In this paper, we review the CVD TiC/TiCN multilayer as a function of the multilayer period. The TiC/TiCN multilayers in initial stage show preferred (220) orientation but shifts to (200) orientation with decreasing multilayer period. The nanohardness of TiC/TiCN multilayers were found to increase with decreasing multilayer period and shows a maximum of 23.8 GPa at a period = 33.5 nm.


2013 ◽  
Vol 581 ◽  
pp. 62-67 ◽  
Author(s):  
Alexey Anatolevich Vereschaka

This paper presents the results of development and application of processes for modification of various properties of working surfaces of cutting tools by condensing vapor and ion flows in assisting impulse or constant exposure to high-energy ions. The paper shows features of the technology and equipment for the formation of wear-resistant components, which modify the structure and properties of working surfaces of various edge cutting tool types in a wide range of temperatures, in order to improve tool life and reliability. Various properties of the modifying components were studied, and their ability to improve the operational efficiency of different types of carbide cutting tools for cutting various materials was shown.


Procedia CIRP ◽  
2014 ◽  
Vol 14 ◽  
pp. 239-244 ◽  
Author(s):  
A.A. Vereschaka ◽  
S.N. Grigoriev ◽  
A.S. Vereschaka ◽  
A.Yu. Popov ◽  
A.D. Batako

2016 ◽  
Vol 90 (1-4) ◽  
pp. 27-43 ◽  
Author(s):  
Alexey A. Vereschaka ◽  
Sergey N. Grigoriev ◽  
Marina A. Volosova ◽  
Andre Batako ◽  
Anatoly S. Vereschaka ◽  
...  

2013 ◽  
Vol 581 ◽  
pp. 68-73 ◽  
Author(s):  
Anatoliy Stepanovich Vereschaka ◽  
Sergey N. Grigoriev ◽  
Valery P. Tabakov ◽  
Ekaterina S. Sotova ◽  
Alexey Anatolevich Vereschaka ◽  
...  

The functional role of nano-dispersed multi-layered composite coatings (NMCC) deposited on the working surfaces of cutting inserts (CI) made of the layered high-strength ceramic (LHC) to equip the cutting tools when cutting hardened (high-strength) steels was investigated. It is shown that the variation in the composition, structure and properties of coatings allows controlling the contact processes at cutting, increasing the length of contact, reducing normal contact stresses and probability of micro- and macro-brittle failure of tool cutting edge. The mathematical models of cutting which establish dependences of flank wear land of the tool, the tangential component of cutting force, power of cutting and roughness of the machined surface from conditions of cutting of high-strengthen steels are developed. It is found out that the application of nano-dispersed ceramic multi-layered coatings on ceramic tool significantly increases its wear resistance and improves the quality of machining.


Author(s):  
S.N. Grigoriev ◽  
A.A. Vereschaka ◽  
M.A. Volosova ◽  
N.N. Sitnikov ◽  
E.S. Sotova ◽  
...  

2013 ◽  
Vol 712-715 ◽  
pp. 391-394 ◽  
Author(s):  
Anatoly S. Vereschaka ◽  
Sergey Nikolaevich Grigoriev ◽  
Ekaterina S. Sotova ◽  
Alexey Anatolevich Vereschaka

The paper studies the influence of properties of a tool made of mixed ceramic by applying modifying with nanoscale multi-layered coatings on machinability of hardened tool steel XVG. The paper also examines the influence of cutting speed on wear resistance of mixed ceramic with nanoscale multilayered coatings. The mathematical models that found out the dependence of tool life of a ceramic tool with coating from cutting speed were developed.


2017 ◽  
Vol 50 ◽  
pp. 90-104 ◽  
Author(s):  
Alexey Anatolevich Vereschaka ◽  
Marina Aleksandrovna Volosova ◽  
Alexey A. Krapostin ◽  
Andre Batako ◽  
Anton Evgenievich Seleznev

This paper presents the results of the development of nanoscale multi-layered composite coatings for improving the contact performance of ceramic cutting tools. These nanocoatings help reducing brittle fracture of cutting edges and ensure a balanced wear of tool contact areas during dry high-speed machining of hardened steels. A filtered cathodic vacuum arc deposition process was used to generate the nanoscale multi-layered composite coatings (NMCC) with improved physical and mechanical properties and adhesion strength to ceramic substrate. In this work, thermodynamic criteria were used to evaluate the selected composition of NMCC, and the crystal-chemical, physical, mechanical and cutting properties and wear mechanisms were studied. Ti-(TiAl)N-(ZrNbTiAl)N coating was deposited on Al2O3, Al2O3-TiC and Si3N4 ceramic substrates. Test results showed that the wear mechanism of the coated tool was predominantly due to adhesive-fatigue processes. The development of wear was observed to be centered on the rake and flank faces of the tool without brittle chipping. The results of high-speed longitudinal turning of hardened steel X153CrMoV12 showed an increase in tool life by a factor of 1.5 against the uncoated tools and a factor of 1.3 compared with standard PVD coating Ti-(TiAl)N.


2014 ◽  
Vol 72 (1-4) ◽  
pp. 303-317 ◽  
Author(s):  
A. A. Vereshchaka ◽  
A. S. Vereshchaka ◽  
O. Mgaloblishvili ◽  
M. N. Morgan ◽  
A. D. Batako

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