Synthesis, microstructure and hardness of Al 7075/B4C/Fly-ash composite using stir casting method

2020 ◽  
Vol 27 ◽  
pp. 2401-2406 ◽  
Author(s):  
Mohit Kumar Sahu ◽  
Raj Kumar Sahu
Keyword(s):  
Fly Ash ◽  
Stir Casting ◽  
Casting Method ◽  
Al 7075

Fabrication and Characterization of A356-Basalt Ash-Fly Ash Composites Processed by Stir Casting Method

2017 ◽  
Vol 25 (3) ◽  
pp. 209-214 ◽  
Author(s):  
G. Venkatachalam ◽  
A. Kumaravel
Keyword(s):  
Fly Ash ◽  
Impact Strength ◽  
Hybrid Composites ◽  
Cost Effective ◽  
Weight Fraction ◽  
Stir Casting ◽  
Matrix Composites ◽  
Casting Method ◽  
The Matrix

This paper presents the characterization of A356 composite reinforced with fly ash and basalt ash produced by stir casting method. Aluminium metal matrix composites (AMC) are used in wide variety of applications such as structural, aerospace, marine, automotive etc. Stir casting is cost effective manufacturing process and it is useful to enhance the attractive properties of AMCs. Three sets of hybrid AMC are prepared by varying the weight fraction of the reinforcements (3% basalt + 7% fly ash, 5% basalt + 5% fly, 7% basalt + 3% fly ash). The effect of reinforcements on the mechanical properties of the hybrid composites such as hardness, tensile, compressive and impact strength were studied. The obtained results reveal that tensile, compressive and impact strength was increased when weight fraction of fly ash increased, whereas the hardness increases when weight fraction of the basalt ash increased. Microscopic study reveals the dispersion of the reinforcements in the matrix.

Regression Modeling and Experimental Investigations on Ageing Behavior of Nano-Fly Ash Reinforced Al-10wt%Mg Alloy Matrix Composites

2018 ◽  
Vol 6 (2) ◽  
pp. 36-49
Author(s):  
Srinivasa Prasad Katrenipadu ◽  
Swami Naidu Gurugubelli
Keyword(s):  
Fly Ash ◽  
Regression Model ◽  
Weight Fraction ◽  
Stir Casting ◽  
Mg Alloy ◽  
Peak Hardness ◽  
Experimental Investigations ◽  
Matrix Composites ◽  
Casting Method ◽  
Alloy Matrix

Nano-fly ash particles reinforced Al-10wt%Mg alloy matrix composites produced by stir-casting method were tested for their ageing response. Ageing studies were performed at 160 °C, 200 °C and 240 °C temperatures and a maximum peak hardness of 142 VHN was observed during ageing at 200 °C for the composite with 10 wt% nano fly ash reinforcement. This is due to rapid nucleation and growth of βI particles at this temperature. Experiments were designed for different compositions and different ageing temperatures on the basis of the Design of Experiments technique. The factorial design is considered to improve the reliability of results and to reduce the size of experimentation without loss of accuracy. A model to predict the ageing behaviour of the composites was developed with the terms of 5, 10 and 15% weight fraction of fly ash at 160 °C, 200 °C and 240 °C ageing temperatures. The developed regression model was validated by statistical software MINITAB-R17.1.0. It was found that the developed regression model could be effectively used to predict the ageing behavior at 95% confidence level.

Experimental investigation of AA6061-Al2O3-fly ash composite produced by using stir casting method

2018 ◽  
Vol 5 (14) ◽  
pp. 28413-28419 ◽  
Author(s):  
Yashpal ◽  
Narender Panwar ◽  
M.M. Goud ◽  
Suman Kant
Keyword(s):  
Experimental Investigation ◽  
Fly Ash ◽  
Stir Casting ◽  
Casting Method

scholarly journals Experimental analysis of microstructure and mechanical characteristics of LM6 & fly ash composite through stir casting method

2021 ◽  
Vol 2070 (1) ◽  
pp. 012177
Author(s):  
A K Dhar ◽  
G Sutradhar
Keyword(s):  
Tensile Strength ◽  
Fly Ash ◽  
Mechanical Characteristics ◽  
Stir Casting ◽  
Optical Microscope ◽  
Production Costs ◽  
Al Alloy ◽  
Casting Method ◽  
Needle Structure ◽  
Semi Solid

Abstract Fly ash has received a lot of attention as a possible support for aluminium alloy composites (AMCs) to improve characteristics while lowering production costs. Al alloy MMC was made with different amounts of fly ash (2, 5, and 8%). The semi-solid state mould was gradually filled with reinforced particles. The optical microscope investigation of the microstructure of AMCs reveals homogenous fly ash dispensation. With the increase in fly ash particulate, the microstructure with refined composition displays reducing Si-needle structure and extending space of eutectic-Al grid space. While hardness increases by 88 percent, tensile strength increases by 57 percent and yield strength by 17 % of the AMCs with the increment of fly ash. The addition of fly ash particles improved the AMCs’ physical and mechanical qualities. As a result, it leads to upgrade the energy utilisation.

Synthesis and Characterization of Al 7075 Alloy Reinforced with Silicon Carbide and Fly Ash

2019 ◽  
Vol 11 (3) ◽  
Author(s):  
G. Sathishkumar ◽  
S.J. Irudayaraja ◽  
S. Sivaganesan ◽  
M. Thuyavan
Keyword(s):  
Mechanical Properties ◽  
Fly Ash ◽  
Casting Process ◽  
Stir Casting ◽  
Industrial Applications ◽  
Matrix Composites ◽  
Specific Strength ◽  
Al 7075 ◽  
7075 Alloy

Metal matrix composites are of great interest in industrial applications for its light weight with high specific strength, stiffness and heat resistance. The processing of MMCs by stir casting process is an effective way of manufacturing. In this paper the comparison of mechanical properties of Aluminium 7075 as a base metal and varying composition of fly ash by 3 and 6 wt.% SiC and 7% fly ash as reinforcement is carried out. Scanning electron microscope was used to confirm the presence of SiC and fly ash. The composites with 6% SiC was found to have maximum hardness whereas composites of 6% and 5 % fly ash were found to have minimum hardness. The mechanical properties such as wear resistance were studied. From the results, it has been finalized that the addition of 6% SiC was identified to show the least wear rate.

Study on Mechanical Properties of Al 7075 Hybrid Metal Matrix Composites

2015 ◽  
Vol 813-814 ◽  
pp. 230-234 ◽  
Author(s):  
T.S.A. Suryakumari ◽  
S. Ranganathan ◽  
P. Shankar
Keyword(s):  
Mechanical Properties ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Stir Casting ◽  
Impact Loads ◽  
Matrix Composites ◽  
Casting Method ◽  
Weight Percentage ◽  
Hybrid Metal Matrix Composites ◽  
Al 7075

The present investigation involves studying the mechanical properties of the fabricated aluminium 7075 hybrid metal matrix composites reinforced with various weight % of SiC and Al2 O3 particulates by stir casting method. The Al 7075 hybrid metal matrix composites specimen were fabricated using L9 orthogonal array. The mechanical properties like Brinell Harness (BHN), Rockwell Hardness (HRC) and impact loads were experimented. The mechanical properties like hardness and impact loads have improved with the increase in weight percentage of SiC and Al2O3 particulates in the hybrid aluminium matrix.

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