Multi-response optimization of pulse TIG welding process parameters of welds AISI 304 and Monel 400 using grey relational analysis

2019 ◽  
Vol 19 ◽  
pp. 296-301 ◽  
Author(s):  
Sriramoju Avinash ◽  
Yelamasetti Balram ◽  
B. Sridhar Babu ◽  
G. Venkatramana
Author(s):  
Senthil Kumar Velukkudi Santhanam ◽  
Sankar Ramaiyan ◽  
Lokesh Rathinaraj ◽  
Rathinasuriyan Chandran

Friction stir welding (FSW) invented by TWI is a solid-state joining process, which is used to weld high-strength aluminum alloys and other metallic alloys which are non weldable by conventional fusion welding process. In this work, AA6063-O alloy of 150 mm in length, 75 mm in width and 6mm thickness is taken and friction stir welded in submerged condition in order to improve the joint properties. The chosen process parameters are tool pin profiles (cylindrical, threaded and tapered), rotational speed and welding speed. The process parameters are optimized with multi response characteristics including hardness and average grain size at the nugget zone. The traditional Taguchi approach is insufficient to solve a multi response optimization problem. Therefore, Grey Relational Analysis (GRA) is used in this current work. The optimal result indicates that the multi response characteristics of the AA6063-O during the submerged friction stir welding process can be enhanced through Grey Relational Analysis. In order to investigate the significance of process parameters, Analysis of Variance (ANOVA) is carried out. The mechanical properties and microstructure variation of both the normal FSW and submerged FSW joints are compared.


2015 ◽  
Vol 772 ◽  
pp. 245-249
Author(s):  
A. Ramamurthy ◽  
R. Sivaramakrishnan ◽  
S. Venugopal ◽  
T. Muthuramalingam

It is very important and complexity to find the optimum values of wire EDM process parameters and contribution of each parameter to attain the better performance characteristics. In this study, an attempt has been made to optimize those parameters while machining the titanium alloy. Since the process involves more one than one response parameter, it is essential to carry out the multi-response optimization methodology .The experiments have been conducted with different levels of input factors such as pulse on time,pulse off time and wire tension based on Taguchi L9 orthogonal table.Wire EDM optimal process parameter has been identified using grey relational analysis and significant parameter has been determined by analysis of variance. Experimental results have indicated that the multi-response characteristic such as material removal rate and surface roughness can be improved effectively through grey relational analysis.


2014 ◽  
Vol 592-594 ◽  
pp. 555-559 ◽  
Author(s):  
S. Ravikumar ◽  
V. Seshagiri Rao ◽  
V. Pranesh

This paper presents a novel approach for the optimization of welding parameters on dissimilar friction stir welded joints between AA6061T-651 and AA7075T-651 aluminium alloys with multiple responses based on orthogonal array by grey relational analysis. Experiments are conducted by varying the welding parameters related to three pin profiles. In this study, welding parameters namely rotational speed, welding speed and pin profiles are optimized with the considerations of multi responses such as ultimate tensile strength and hardness. A grey relational grade is obtained from the grey analysis. Based on the grey relational grade, optimum levels of parameters have been identified and significant contribution of parameters is determined by ANOVA (Analysis of Variance). Confirmation test is conducted to validate the test result. Experimental results have shown that the responses in welding process can be improved effectively through this novel approach.


2020 ◽  
Vol 12 (2) ◽  
pp. 59-66
Author(s):  
Saadat Ali Rizvi ◽  
Wajahat Ali

The basic purpose of this study was to identify the effect of gas metal arc (GMA) welding process parameters on the weld bead geometry of IS2062 structural steel of A grade. L16 Taguchi orthogonal array (OA) design with the idea of S/N (signal to noise) ratio was applied to obtain objective function to be optimized within the experimental field. In this research work the Taguchi technique was joined with grey relational analysis to solve the multi-response optimization problem. ANOVA (Analysis of Variance) was applied to estimate the most significant input parameters which contribute toward the output parameters. Arc voltage, gas flow rate, and wire feed speed were carefully selected as input parameters, whereas weld bead, depth of penetration, and reinforcement were output respectively. The optimal GMA welding process parameters were identified in order to enhance the productivity and curtail the overall functional cost of weld. Keywords: grey-relational analysis (GRA), Taguchi technique, optimization, GMAW, ANOVA.


2020 ◽  
Vol 833 ◽  
pp. 35-39 ◽  
Author(s):  
Shival Patel ◽  
Kishan Fuse ◽  
Khushboo Gangvekar ◽  
Vishvesh Badheka

This article presents multi-response optimization of friction stir welding of dissimilar Al 6061-Titanium alloy using Taguchi based grey relational analysis. Taguchi’s L9 orthogonal array was used for designing the experiments. Process parameters considered for the experiments were rotational speed, traverse speed and tilt angle. Ultimate tensile strength, yield strength, and % elongation were the responses measured which all are larger-the-better characteristics. Based on grey relational grade, optimum levels of process parameters were identified and further ANOVA analysis was carried out to find most significant process parameter.


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