Characterization of Open Cell Aluminium Foam Structure for Different Pore Sizes Fabricated by Infiltration Process

2018 ◽  
Vol 5 (10) ◽  
pp. 22657-22662
Author(s):  
C. Suresh ◽  
S. Vidyashankar ◽  
B.H. Maruthi
2021 ◽  
Vol 1041 ◽  
pp. 57-65
Author(s):  
Ziad El Sayed ◽  
Mohamed Abd-Alrazzaq ◽  
Islam El-Galy

Open-cell Al-Si foam samples were produced using infiltration casting technique. The metal infiltration process was performed in a specially designed and built setup consisting of a vertical chamber resistance furnace, a pressurization chamber connected to an Argon gas cylinder through a control manifold. To control the relative density of the produced foams, non-compacted and compacted preforms (5 MPa) were prepared from 2 or 4 mm NaCl particles. The compaction was performed using a hydraulic press in the same infiltration chamber. Argon pressure of 3 bars was applied to infiltrate the preforms with the aluminum alloy after melting at 750 °C. The produced aluminum foam specimens show no lack of filling, a high degree of preform replication, and good homogeneity of pore sizes. The preliminary physical and mechanical characterization tests, including relative density, plateau stress, densification strain, and elastic modulus of the foam, are comparable to the values reported in previous investigations, in which more complicated, time-consuming, higher energy, and costly techniques were used. Further investigations on wider ranges of particle sizes, compaction, and infiltration pressures are currently in progress.


1998 ◽  
Vol 104 (5) ◽  
pp. 2622-2627 ◽  
Author(s):  
M. Melon ◽  
E. Mariez ◽  
C. Ayrault ◽  
S. Sahraoui

2012 ◽  
Vol 38 ◽  
pp. 225-239 ◽  
Author(s):  
Irena Zivkovic ◽  
Axel Murk
Keyword(s):  

2011 ◽  
Vol 59 (7) ◽  
pp. 2669-2678 ◽  
Author(s):  
O. Smorygo ◽  
V. Mikutski ◽  
A. Marukovich ◽  
A. Ilyushchanka ◽  
V. Sadykov ◽  
...  

2019 ◽  
Vol 201 ◽  
pp. 397-412 ◽  
Author(s):  
Pedro Jorge ◽  
Miguel A.A. Mendes ◽  
Eric Werzner ◽  
José M.C. Pereira

2005 ◽  
Vol 404 (1-2) ◽  
pp. 9-18 ◽  
Author(s):  
Arnaud Pollien ◽  
Yves Conde ◽  
Laurent Pambaguian ◽  
Andreas Mortensen

2011 ◽  
Vol 250-253 ◽  
pp. 561-564
Author(s):  
Fang Wang ◽  
Jian Guo Wu ◽  
Lu Cai Wang

The aluminium foam is reinforced by compositing ZrO2ceramic balls with high hardness. The production process includes preparing precursor using NaCl particles and ZrO2ceramic balls, infiltrating molten aluminium into precursor and cleaning NaCl particles. The defects presented during the process make the structure inhomogeneous and influence the performance of aluminium foam composite. The defects consist of inner and surface shrinkage caused by insufficient infiltration and inhomogeneous distribution of ZrO2ceramic balls in the composite. By analyzing the forming mechanism, offering right control of process and choosing correct parameters, the sound aluminium foam composite was prepared. The optimum value of pouring temperature, preheating temperature of die and particles and the suction was determined as 740°C-760°C, 480°C-500°C and -0.04Mpa, respectively. The composite has the structure with 0.8-1.2mm pore size, 60-70% porosity and ZrO2ceramic balls of 40 percent by volume. The research makes a basis for the application of the new aluminium foam composite.


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