Evaluation of the Influence of Wire Electrical Discharge Machining Parameters on Material Removal Rate and Surface Characteristics in Cutting of Inconel 825

2017 ◽  
Vol 4 (9) ◽  
pp. 9865-9869 ◽  
Author(s):  
Hulas Raj Tonday ◽  
Anand Mukut Tigga
Keyword(s):  
Material Removal Rate ◽  
Electrical Discharge ◽  
Material Removal ◽  
Electrical Discharge Machining ◽  
Removal Rate ◽  
Surface Characteristics ◽  
Wire Electrical Discharge Machining ◽  
Machining Parameters ◽  
Inconel 825

scholarly journals Multi objective optimization for kerf and material removal rate in wire electrical discharge machining using Taguchi method combined grey relational analysis

2018 ◽  
Vol 204 ◽  
pp. 06006 ◽  
Author(s):  
Pathya Rupajati ◽  
M. Kurniadi Rasyid ◽  
Ali Nurdin
Keyword(s):  
Material Removal Rate ◽  
Electrical Discharge ◽  
Material Removal ◽  
Electrical Discharge Machining ◽  
Removal Rate ◽  
Wire Electrical Discharge Machining ◽  
Machining Parameters ◽  
Relational Analysis ◽  
Grey Relational ◽  
Wire Feed

This paper investigated the multi performance characteristics of wire electrical discharge machining for an optimal machining parameters to get low kerf and high material removal rate at the same time. The machining parameters i.e arc on time, on time, servo voltage and wire feed were used in this experiment. Based on L9 orthogonal array, the signal-to-noise (S/N) ratio and the analysis of variance (ANOVA) was used to study the machining parameters of DIN 1.2510 tool steel. Multi response characteristics were solved by Taguchi method combined grey relational analysis. Experimental results are provided to demonstrate the effectiveness of this method i.e. kerf decreased from 354 μm to 345 μm, while material removal rate (MRR) increased from 9,313 mm3/min to 13,989 mm3/min. From the optimization result validated in the confirmation experiment the machining parameters combination that could produce the optimum responses are arc on time of 2 A, pulse on time of 8 μs, servo voltage 80 V and wire feed 60 mm/min.

Investigation of the Spark Cycle Effect on Material Removal Rate in Wire Electrical Discharge Machining

Manufacturing ◽  
2003 ◽  
Author(s):  
Scott F. Miller ◽  
Albert J. Shih
Keyword(s):  
Process Parameters ◽  
Material Removal Rate ◽  
Electrical Discharge ◽  
Material Removal ◽  
Electrical Discharge Machining ◽  
Removal Rate ◽  
Short Circuit ◽  
Wire Electrical Discharge Machining ◽  
Time Duration ◽  
Edm Process

The development of new, advanced engineering materials and the needs for precise and flexible prototype and low-volume production have made wire electrical discharge machining (EDM) an important manufacturing process to meet such demand. This research investigates the effect of spark on-time duration and spark on-time ratio, two important EDM process parameters, on the material removal rate (MRR) and surface integrity of four types of advanced material: porous metal foams, metal bond diamond grinding wheels, sintered Nd-Fe-B magnets, and carbon-carbon bipolar plates. An experimental procedure was developed. During the wire EDM, five types of constraints on the MRR due to short circuit, wire breakage, machine slide speed limit, and spark on-time upper and lower limits have been identified. An envelope of feasible EDM process parameters is created and compared across different work-materials. Applications of such process envelope to select process parameters for maximum MRR and for machining of micro features are presented.

scholarly journals Wire electrical discharge machining nickel super alloy

Mechanik ◽  
2018 ◽  
Vol 91 (3) ◽  
pp. 220-222
Author(s):  
Rafał Świercz ◽  
Dorota Oniszczuk-Świercz ◽  
Rafał Nowicki
Keyword(s):  
Electrical Discharge ◽  
Material Removal ◽  
Electrical Discharge Machining ◽  
Removal Rate ◽  
Wire Electrical Discharge Machining ◽  
Machining Parameters ◽  
Process Performance ◽  
Influence Of Process Parameters ◽  
Super Alloy ◽  
Quality Features

This article presents the influence of process parameters of wire electrical discharge machining using coated brass on the surface roughness and material removal rate of Inconel 718. Studies were conducted by design of the experiment. Based on the survey developed mathematical models which allow selecting the most favorable machining parameters depending on the desired process performance and quality features of the surface texture.

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