Effect of Mating Metal Gear Surface Texture on the Polymer Gear Surface Temperature

2015 ◽  
Vol 2 (4-5) ◽  
pp. 1763-1769 ◽  
Author(s):  
A. Johnney Mertens ◽  
S. Senthilvelan
Author(s):  
J Yi ◽  
P D Quiñónez

Frictional heating from rolling and sliding contacts of gear teeth is of extreme importance for monitoring the condition of a gear transmission under its continuing operation. The surface temperature holds the critical information about the condition of a gear. A new power circulating gear test rig with a multichannel computer data acquisition system was built to develop various sensor technologies for gear surface temperature monitoring. In this paper, gear surface temperature monitoring will be presented by using miniature thermocouples. Five miniature type-K thermocouples of 125 μm in diameter were embedded underneath the tooth surface of a spur gear, and real-time surface temperature variations from a wide range of operating conditions were measured. The various effects of load, rotating speed, and meshing point on the surface temperature are discussed. The results attained in this study indicate that the maximum temperature rise occurs on the dedendum, close to the dedendum circle, and the maximum surface temperature difference at the various contact points along the tooth profile was 13°C. Among the various temperature monitoring techniques, the thermocouple is a very reliable and practical means for online gear condition monitoring.


In order to investigate the wear behavior and tooth damage of Madar and Bauhinia Racemosa fibers reinforced polyester, the composite gears were fabricated with varying the fiber weight percentages of 5%, 10%, 15% and 20%. This paper explores the rolling and sliding of the composite gears running against nylon gear with a simplified method of analyzing and understanding the wear and tooth damage. Tests were conducted without external lubrication over a range of loads 4Nm, 8Nm,12Nm and 16Nm using a gear test rig. The test results of composite gears are compared with unreinforced polyester gear (URPE). It was found that the surface temperature was the primary factor affecting the wear rate and an initial relationship between gear surface temperature and load capacity. This composite can be useful for automobile and industrial applications.


2019 ◽  
pp. 9-13
Author(s):  
V.Ya. Mendeleyev ◽  
V.A. Petrov ◽  
A.V. Yashin ◽  
A.I. Vangonen ◽  
O.K. Taganov

Determining the surface temperature of materials with unknown emissivity is studied. A method for determining the surface temperature using a standard sample of average spectral normal emissivity in the wavelength range of 1,65–1,80 μm and an industrially produced Metis M322 pyrometer operating in the same wavelength range. The surface temperature of studied samples of the composite material and platinum was determined experimentally from the temperature of a standard sample located on the studied surfaces. The relative error in determining the surface temperature of the studied materials, introduced by the proposed method, was calculated taking into account the temperatures of the platinum and the composite material, determined from the temperature of the standard sample located on the studied surfaces, and from the temperature of the studied surfaces in the absence of the standard sample. The relative errors thus obtained did not exceed 1,7 % for the composite material and 0,5% for the platinum at surface temperatures of about 973 K. It was also found that: the inaccuracy of a priori data on the emissivity of the standard sample in the range (–0,01; 0,01) relative to the average emissivity increases the relative error in determining the temperature of the composite material by 0,68 %, and the installation of a standard sample on the studied materials leads to temperature changes on the periphery of the surface not exceeding 0,47 % for composite material and 0,05 % for platinum.


2019 ◽  
Vol 1 (02) ◽  
pp. 64-67
Author(s):  
Meilisha Putri Pertiwi ◽  
Suci Siti Lathifah

Research on the condition of the nesting habitat of Chelonia mydas (green turtle) in Pangumbahan Beach, Ujung Genteng, South Sukabumi has been carried out. Data retrieval is done 6 times for 2 days, 27-28 November 2017 at 3 observation stations. The abiotic parameters measured include surface temperature and depth of 50 cm, surface humidity and depth of 50 cm, beach width, beach slope, and the size of sand grains. While the biotic parameters measured were density, relative density, the frequency of attendance, and distribution patterns of Pandanus tectorius (sea pandanus) vegetation. Based on the results of data processing, the biophysical conditions in Pangumbahan Beach are still suitable for the Chelonia mydas nesting habitat. It also got clear evidence of the many Chelonia mydas landings during the data collection.


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