Quasimodes instability analysis of uncertain asymmetric rotor system based on 3D solid element model

2017 ◽  
Vol 390 ◽  
pp. 192-204 ◽  
Author(s):  
Yanfei Zuo ◽  
Jianjun Wang ◽  
Weimeng Ma
2019 ◽  
Vol 9 (15) ◽  
pp. 3036 ◽  
Author(s):  
Zhaoli Zheng ◽  
Yonghui Xie ◽  
Di Zhang

Asymmetric rotor systems widely exist in commercial plants. In the previous studies about asymmetric rotor systems, parameters such as material properties and boundary conditions are deterministic. To obtain a deep understanding of the dynamics of asymmetric rotor systems, a generator rotor system considering uncertain factors is studied in this paper. The equations of motion of the three-dimensional finite element model are solved in the rotating frame. The component mode synthesis is used to reduce the degrees of freedom. By employing the Chebyshev interval method (CIM), the uncertain gravity responses of the generator rotor system are investigated. The influences of the uncertainties in the bearing’s properties and the rotor’s material properties on the gravity response are studied in cases with a single uncertainty and double uncertainties. The accuracy and the efficiency of CIM are validated by comparing with the results of the scanning method. The results show that uncertainties have remarkable influences on the gravity response, and that these influences are different from each other. The proposed method and the results can provide guidance to the design and optimization of the rotary machinery.


2021 ◽  
Vol 104 (1) ◽  
pp. 003685042098705
Author(s):  
Xinran Wang ◽  
Yangli Zhu ◽  
Wen Li ◽  
Dongxu Hu ◽  
Xuehui Zhang ◽  
...  

This paper focuses on the effects of the off-design operation of CAES on the dynamic characteristics of the triple-gear-rotor system. A finite element model of the system is set up with unbalanced excitations, torque load excitations, and backlash which lead to variations of tooth contact status. An experiment is carried out to verify the accuracy of the mathematical model. The results show that when the system is subjected to large-scale torque load lifting at a high rotating speed, it has two stages of relatively strong periodicity when the torque load is light, and of chaotic when the torque load is heavy, with the transition between the two states being relatively quick and violent. The analysis of the three-dimensional acceleration spectrum and the meshing force shows that the variation in the meshing state and the fluctuation of the meshing force is the basic reasons for the variation in the system response with the torque load. In addition, the three rotors in the triple-gear-rotor system studied show a strong similarity in the meshing states and meshing force fluctuations, which result in the similarity in the dynamic responses of the three rotors.


2009 ◽  
Vol 16-19 ◽  
pp. 1082-1086
Author(s):  
Ji Shuang Dai ◽  
Hui Ma ◽  
Xue Jun Wang ◽  
Bang Chun Wen

In this paper, a multi-disk rotor system is studied. The rotor system is properly simplified and the finite element model is established. Assuming that contact region is an arc when the practical rotor-stator rub-impact fault occurs. Contact analysis and nonlinear finite element method are adopted to carry out numerical simulation of rub-impact. The results show that 1/2 fractional frequency components appear in slight rub-impact stage; 1/3 fractional frequency components appear in moderate rub-impact stage and 1/4 fractional frequency components appear in serious rub-impact stage. The research results will provide theoretical support for fault diagnosis of rub-impact.


2020 ◽  
Vol 2020 ◽  
pp. 1-19
Author(s):  
Hongxian Zhang ◽  
Liangpei Huang ◽  
Xuejun Li ◽  
Lingli Jiang ◽  
Dalian Yang ◽  
...  

The finite element model of a dual-rotor system was established by Timoshenko beam element. The dual-rotor system is a coaxial rotor whose supporting structure is similar to that of an aero-engine rotor system. The inner rotor is supported by three bearings, which makes it a redundantly supported rotor. The outer rotor connects the inner rotor by an intershaft bearing. The spectrum characteristics of the dual-rotor system under unbalanced excitation and misalignment excitation were analysed in order to study the influence of coupling misalignment of the inner rotor on the spectral characteristics of the rotor system. The results indicate that the vibration caused by the misaligned coupling of the inner rotor will be transmitted to the outer rotor through the intershaft bearing. Multiple harmonic frequency components, mainly 1x and 2x, will be excited by the coupling misalignment. The amplitudes of all harmonic frequencies increase with the misalignment in both the inner and outer rotors. The vibration level of the outer rotor affected by the misalignment is lower than that of the inner rotor because it is far from the misaligned coupling. Harmonic resonance occurs when any harmonic frequencies of the misalignment response coincide with a natural frequency of the system. In order to verify the theoretical model, experiments are performed on a test rig. Both the experimental and simulation results are in good accordance with each other.


Author(s):  
Dipendra Kumar Roy ◽  
Rajiv Tiwari

Abstract The ratio of internal and external damping is one of the important fault parameters and it leads to instability of a rotor shaft at higher spin speeds. The crack in a rotor is one of the sources of its instability due to the crack internal damping. A rotor with crack internal damping that originates from the rubbing action between the two crack faces. For a sustained stable operation of the rotor, it is imperative to analyze rotor parameters such as the internal and external damping and other parameters, like the additive crack stiffness and disc eccentricity. Therefore, the present work considers a full spectrum response analysis of a transverse cracked shaft based on the finite element method. The rotary and translations of inertia are considered including of gyroscopic effect in the rotor system. The transverse crack is modeled based on the switching crack assumption. The crack in the rotor gives forcing with multiple harmonics with the forward and backward. The equation of motion has been developed for the rotor system having four degrees of freedom at each node and using MATLAB™ Simulink the responses are generated for a numerical example.


Author(s):  
Hui Ma ◽  
Jian Yang ◽  
Rongze Song ◽  
Suyan Zhang ◽  
Bangchun Wen

Considering tip relief, a finite element model of a spur gear pair in mesh is established by ANSYS software. Time-varying mesh stiffness under different amounts of tip relief is calculated based on the finite element model. Then, a finite element model of a geared rotor system is developed by MATLAB software considering the effects of time-varying mesh stiffness and constant load torque. Emphasis is given to the effects of tip relief on the lateral–torsional coupling vibration responses of the system. The results show that as the amount of tip relief increases, the saltation of time-varying mesh stiffness reduces at the position of approach action and transition mesh region from the single tooth to double tooth. A number of primary resonances and some super-harmonic of gears 1 and 2 are excited by time-varying mesh stiffness in amplitude frequency responses. As the amount of tip relief increases, some super-harmonic responses change due to the variation in the higher frequency components of time-varying mesh stiffness. After tip relief, the vibration and meshing force decrease obviously at lower mesh frequency range except at some resonance frequencies; however, tip relief is not effective in reducing the vibration at higher mesh frequency range. The amplitude fluctuation of the vibration acceleration reduces evidently after considering tip relief, which is not remarkable with the increase of meshing frequency.


2016 ◽  
Vol 2016 ◽  
pp. 1-11 ◽  
Author(s):  
Hongzhi Xu ◽  
Nanfei Wang ◽  
Dongxiang Jiang ◽  
Te Han ◽  
Dewang Li

Rub-impact fault model for dual-rotor system was further developed, in which rubbing board is regarded as elastic sheet. Sheet elastic deformation, contact penetration, and elastic damping support during rubbing of sheet and wheel disk were considered. Collision force and friction were calculated by utilizing Hertz contact theory and Coulomb model and introducing nonlinear spring damping model and friction coefficient. Then kinetic differential equations of rub-impact under dry rubbing condition were established. Based on one-dimensional finite element model of dual-rotor system, dynamic transient response of overall structure under rub-impact existing between rotor wheel and sheet was obtained. Meanwhile, fault dynamic characteristics and impact of rubbing clearance on rotor vibration were analyzed. The results show that, during the process of rub-impact, the spectrums of rotor vibration are complicated and multiple combined frequency components of inner and outer rotor fundamental frequencies are typical characteristic of rub-impact fault for dual-rotor system. It also can be seen from rotor vibration response that the rubbing rotor’s fundamental frequency is modulated by normal rotor double frequency.


Author(s):  
Bin Fang ◽  
Jinhua Zhang ◽  
Ke Yan ◽  
Jun Hong

Abstract This paper proposed a new four-degree-of-freedom dynamic model of the bearing-rotor system based on ball bearing without Raceway Control Hypothesis, and both the inertia forces of balls and the tilting motions of rotor are fully considering in the calculation of restoring forces and moments of ball bearings. Then the dynamic model are solved by the fourth-step Runge-Kutta method, and the dynamic responses of rotor system including the displacement, velocity and center orbits are obtained, and the influences of rotating speeds, eccentricity and symmetry of rotor are studied and analyzed. The results show that both the varying compliance of ball bearing and rotor eccentric force have a great influence on the dynamic responses and motion patterns of bearing-rotor system, and the titling motion of bearing-rotor should be considered in the analysis of asymmetric rotor or the symmetric rotor under some specific conditions.


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