Analytical modeling of 3D temperature distribution in selective laser melting of Ti-6Al-4V considering part boundary conditions

2019 ◽  
Vol 44 ◽  
pp. 319-326 ◽  
Author(s):  
Jinqiang Ning ◽  
Elham Mirkoohi ◽  
Yuanzhe Dong ◽  
Daniel E. Sievers ◽  
Hamid Garmestani ◽  
...  
Keyword(s):  
Temperature Distribution ◽  
Boundary Conditions ◽  
Selective Laser Melting ◽  
Analytical Modeling ◽  
Laser Melting

scholarly journals Thermo-Fluid-Dynamic Modeling of the Melt Pool during Selective Laser Melting for AZ91D Magnesium Alloy

Materials ◽  
2020 ◽  
Vol 13 (18) ◽  
pp. 4157
Author(s):  
Hongyao Shen ◽  
Jinwen Yan ◽  
Xiaomiao Niu
Keyword(s):  
Temperature Distribution ◽  
Magnesium Alloy ◽  
Selective Laser Melting ◽  
Laser Power ◽  
Large Temperature ◽  
Fe Model ◽  
Laser Melting ◽  
Az91d Magnesium Alloy ◽  
Melt Pool ◽  
Flow Activity

A three dimensional finite element model (FEM) was established to simulate the temperature distribution, flow activity, and deformation of the melt pool of selective laser melting (SLM) AZ91D magnesium alloy powder. The latent heat in phase transition, Marangoni effect, and the movement of laser beam power with a Gaussian energy distribution were taken into account. The influence of the applied linear laser power on temperature distribution, flow field, and the melt-pool dimensions and shape, as well as resultant densification activity, was investigated and is discussed in this paper. Large temperature gradients and high cooling rates were observed during the process. A violent flow occurred in the melt pool, and the divergent flow makes the melt pool wider and longer but shallower. With the increase of laser power, the melt pool’s size increases, but the shape becomes longer and narrower. The width of the melt pool in single-scan experiment is acquired, which is in good agreement with the results predicted by the simulation (with error of 1.49%). This FE model provides an intuitive understanding of the complex physical phenomena that occur during SLM process of AZ91D magnesium alloy. It can help to select the optimal parameters to improve the quality of final parts and reduce the cost of experimental research.

Optical Monitoring and Numerical Simulation of Temperature Distribution at Selective Laser Melting of Ti6Al4V Alloy

2015 ◽  
Vol 828-829 ◽  
pp. 474-481 ◽  
Author(s):  
Ivan Zhirnov ◽  
Ina Yadroitsava ◽  
Igor Yadroitsev
Keyword(s):  
Numerical Simulation ◽  
Temperature Distribution ◽  
Selective Laser Melting ◽  
Ti6al4v Alloy ◽  
Advanced Technology ◽  
Temperature Fields ◽  
Optical Monitoring ◽  
Metal Powders ◽  
Laser Melting ◽  
Ir Camera

Selective laser melting (SLM) is a modern method for producing objects with complex shape and fine structures in one working cycle from metal powders. Combination of the advanced technology of SLM with unique properties of Ti6Al4V alloy allows creating complex 3D objects for medicine or aerospace industry. Since properties of SLM parts depend on the geometrical characteristics of tracks and their cohesion, optical monitoring is actually used to for control the process. Temperature gradient determines the microstructure and mechanical properties of the SLM part, so studies about temperature fields are primarily important. On-line monitoring during laser scanning of Ti6Al4V alloy and formation of a single track in real-time with high-speed IR camera was studied. Numerical simulation allowed estimation the temperature distribution during processing. Conclusion regarding control system based on the online monitoring of deviations of the signal from IR camera during the SLM process was done.

Thermal Modeling of 304L Stainless Steel for Selective Laser Melting: Laser Power Input Evaluation

2017 ◽  
Author(s):  
Diego Augusto de Moraes ◽  
Aleksander Czekanski
Keyword(s):  
Stainless Steel ◽  
Temperature Distribution ◽  
Selective Laser Melting ◽  
Laser Power ◽  
Laser Scanning ◽  
Power Input ◽  
304L Stainless Steel ◽  
Laser Melting ◽  
Powder Bed ◽  
The Impact

Selective Laser Melting (SLM) process is a Powder Bed Fusion (PBF) technique, which has shown significantly growth in the recent years. The demand for this process is justified by the versatility and ease in manufacturing the parts from 3D models as well for the increased complexity of engineered parts generated from topology or shape optimization. Automotive, aerospace, medical and aviation industries are taking great advantage of this process due the unique geometry characteristics found in the components. To enhance the benefits of SLM, a vital task is to analyze the laser power input impact on the temperature distribution through the powder bed, important for posterior residual stresses analysis. The Finite Element Method proposed in this study is a transient thermal model, able to predict temperature distribution through different sections of the powder bed when performing a single track of the laser scanning. Furthermore, the impact of the laser power input is carried out utilizing SS 304L, a low cost Stainless Steel alloy that can be employed in the SLM process, in order to determine the influence on the temperature distribution along the different cross sections.

scholarly journals Analytical Modeling of Three-Dimensional Temperature Distribution of Selective Laser Melting of Ti-6Al-4V

2018 ◽  
Author(s):  
Jinqiang Ning ◽  
Steven Y. Liang
Keyword(s):  
Temperature Distribution ◽  
Selective Laser Melting ◽  
Molten Pool ◽  
Three Dimensional ◽  
Analytical Models ◽  
Process Conditions ◽  
Metallic Materials ◽  
Laser Melting ◽  
Metallic Additive ◽  
Complex Parts

Selective laser melting (SLM) is one of the widely used techniques in metallic additive manufacturing, in which high-density laser powder is utilized to selectively melting layers of powders to create geometrically complex parts. Temperature distribution and molten pool geometry directly determine the balling effect, and concentrated balling phenomenon significantly deteriorates surface integrity and mechanical properties of the part. Finite element models have been developed to predict temperature distribution and molten pool geometry, but they were computationally expensive. In this paper, the three-dimensional temperature distributions are predicted by analytical models using point moving heat source and semi-ellipsoidal moving source respectively. The molten pool dimensions under various process conditions are obtained from the three-dimensional temperature predictions and experimentally validated. Ti-6Al-4V alloy is chosen for the investigation. Good agreements between the predictions and the measurements are observed. The presented models are also suitable for other metallic materials in the SLM process.

Selective Laser Melting of 3D Structures Produced from Heat-Resistant Cobalt Alloys

2015 ◽  
Vol 834 ◽  
pp. 71-76
Author(s):  
Tatiana Vasilievna Tarasova ◽  
Aleksey Petrovich Nazarov ◽  
Andrey Vladimirovich Gusarov
Keyword(s):  
Boundary Conditions ◽  
Selective Laser Melting ◽  
Complex Geometry ◽  
Cobalt Alloys ◽  
Cobalt Alloy ◽  
Laser Melting ◽  
3D Structures ◽  
3D Object ◽  
Heat Resistant ◽  
The Way

The technological possibilities of 3D object manufacturing with complex geometry from heat-resistant cobalt alloy by method of selective laser melting is considered in the work. The boundary conditions of the SLM and the way of its overcoming are demonstrated.

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