High-rate roll-to-roll stack and lamination of multilayer structured membrane electrode assembly

2016 ◽  
Vol 23 ◽  
pp. 175-182 ◽  
Author(s):  
Jiankui Chen ◽  
Huimin Liu ◽  
YongAn Huang ◽  
Zhouping Yin
Author(s):  
Jiankui Chen ◽  
Xi Jiang ◽  
Wei Tang ◽  
Liang Ma ◽  
Yiqun Li ◽  
...  

A membrane electrode assembly is the core component of a proton-exchange membrane fuel cell stack. It consists of multilayer structured membranes which are flexible, heterogeneous and have variable cross section. To improve the efficiency of membrane electrode assembly processing and manufacturing, a roll-to-roll system with gas diffusion layer is designed. By peeling the protective membrane and the upper and lower gas diffusion layers’ hot-pressing, proton-exchange membrane is manufactured into a five-layer catalyst-coated membrane. Then, the catalyst-coated membrane is manufactured into membrane electrode assembly by multilayer membrane breakpoint die-cutting and laying-off. The system integrates multiple key technologies, including roll-to-roll precise feeding, gas diffusion layer multi-degree accurate operation and multichannel temperature control, to realize the precise positioning of flexible multilayer membrane and brittle gas diffusion layer. The tension inhomogeneity and critical wrinkling tension are modeled for web traveling in the continuous roll-to-roll manufacturing equipment. The proposed roll-to-roll stack and lamination system effectively combines discontinuous hot-pressing, die-cutting, laying-off technics to realize the high-efficiency manufacturing of membrane electrode assembly.


Author(s):  
Xi Yin ◽  
Ling Lin ◽  
Hoon T. Chung ◽  
Ulises Martinez ◽  
Andrew M. Baker ◽  
...  

Finding a low-cost and stable electrocatalyst for hydrogen evolution reaction (HER) as a replacement for scarce and expensive precious metal catalysts has attracted significant interest from chemical and materials research communities. Here, we demonstrate an organic catalyst based on 2,2’-dipyridylamine (dpa) molecules adsorbed on carbon surface, which shows remarkable hydrogen evolution activity and performance durability in strongly acidic polymer electrolytes without involving any metal. The HER onset potential at dpa adsorbed on carbon has been found to be less than 50 mV in sulfuric acid and in a Nafion-based membrane electrode assembly (MEA). At the same time, this catalyst has shown no performance loss in a 60-hour durability test. The HER reaction mechanisms and the low onset overpotential in this system are revealed based on electrochemical study. Density functional theory (DFT) calculations suggest that the pyridyl-N functions as the active site for H adsorption with a free energy of -0.13 eV, in agreement with the unusually low onset overpotential for an organic molecular catalyst.<br>


2019 ◽  
Author(s):  
Xi Yin ◽  
Ling Lin ◽  
Hoon T. Chung ◽  
Ulises Martinez ◽  
Andrew M. Baker ◽  
...  

Finding a low-cost and stable electrocatalyst for hydrogen evolution reaction (HER) as a replacement for scarce and expensive precious metal catalysts has attracted significant interest from chemical and materials research communities. Here, we demonstrate an organic catalyst based on 2,2’-dipyridylamine (dpa) molecules adsorbed on carbon surface, which shows remarkable hydrogen evolution activity and performance durability in strongly acidic polymer electrolytes without involving any metal. The HER onset potential at dpa adsorbed on carbon has been found to be less than 50 mV in sulfuric acid and in a Nafion-based membrane electrode assembly (MEA). At the same time, this catalyst has shown no performance loss in a 60-hour durability test. The HER reaction mechanisms and the low onset overpotential in this system are revealed based on electrochemical study. Density functional theory (DFT) calculations suggest that the pyridyl-N functions as the active site for H adsorption with a free energy of -0.13 eV, in agreement with the unusually low onset overpotential for an organic molecular catalyst.<br>


Author(s):  
Imen Fouzaï ◽  
Solène Gentil ◽  
Victor Costa Bassetto ◽  
Wanderson Oliveira Silva ◽  
Raddaoui Maher ◽  
...  

A critical overview of MEA fabrication techniques is given focusing on the formation of triple phase boundaries, known for increasing PEMFC performances. Print-light-synthesis is a new emerging technology to achieve nanostructred MEA.


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