Surface morphology, corrosion resistance and in vitro bioactivity of P containing ZrO2 films formed on Zr by plasma electrolytic oxidation

2013 ◽  
Vol 553 ◽  
pp. 324-332 ◽  
Author(s):  
M. Sandhyarani ◽  
N. Rameshbabu ◽  
K. Venkateswarlu ◽  
D. Sreekanth ◽  
Ch. Subrahmanyam
2019 ◽  
Vol 233 (5) ◽  
pp. 609-625 ◽  
Author(s):  
M. A. Deyab ◽  
S. S. Abd El-Rehim ◽  
A. Abd El Moneim ◽  
H. H. Hassan

Abstract In this paper, the plasma electrolytic oxidation (PEO) was used to improve the corrosion resistance of aluminum in 0.5 M HCl solution. Influence of many factors such as the composition of electrolytes, time and inorganic additives on the performance of PEO process have been investigated. The surface morphology of PEO films was inspected using SEM, EDX and XRD analysis. The electrochemical impedance spectroscopy (EIS) and polarization measurements were carried out to evaluate the corrosion resistance of aluminum. The hardness and reduced modulus of aluminum surface at different PEO process time were determined by nanoindenter measurements. The results showed that the best conditions for formation high efficient oxide layer on the aluminum surface during PEO process were carried out in 0.001 M NaOH electrolyte containing 9 × 10−5 M Na2WO4 for 5 min. The PEO process is able to inhibit uniform and pitting corrosion of aluminum in HCl solution. The surface morphology analysis showed that PEO process produce a highly resistant protective oxide layer, mainly composed of orthorhombic crystalline phase of α-Al2O3. This oxide characterized by its greater hardness.


Coatings ◽  
2020 ◽  
Vol 11 (1) ◽  
pp. 4
Author(s):  
Dmitry V. Dzhurinskiy ◽  
Stanislav S. Dautov ◽  
Petr G. Shornikov ◽  
Iskander Sh. Akhatov

In the present investigation, the plasma electrolytic oxidation (PEO) process was employed to form aluminum oxide coating layers to enhance corrosion resistance properties of high-strength aluminum alloys. The formed protective coating layers were examined by means of scanning electron microscopy (SEM) and characterized by several electrochemical techniques, including open circuit potential (OCP), linear potentiodynamic polarization (LP) and electrochemical impedance spectroscopy (EIS). The results were reported in comparison with the bare 6061-O aluminum alloy to determine the corrosion performance of the coated 6061-O alloy. The PEO-treated aluminum alloy showed substantially higher corrosion resistance in comparison with the untreated substrate material. A relationship was found between the coating formation stage, process parameters and the thickness of the oxide-formed layers, which has a measurable influence on enhancing corrosion resistance properties. This study demonstrates promising results of utilizing PEO process to enhance corrosion resistance properties of high-strength aluminum alloys and could be recommended as a method used in industrial applications.


Author(s):  
SANDEEP MALIK ◽  
VINEET KUMAR

In this work, the experimental investigation of the surface integrity and biomechanical properties of the superficial layer obtained by wire electrical discharge machining (W-EDM) of Ti-6Al-4V alloy for biomedical application has been carried out. The surface morphology and elemental composition of the superficial layer have been investigated by field-emission scanning electron microscope (FE-SEM) and energy dispersive X-ray spectroscopy (EDS) techniques. The micro-mechanical behavior in terms of compressive strength and surface hardness was studied using the micro-pillar and nano-indentation technique. The corrosion resistance and in vitro bioactivity have been investigated using electrochemical and immersion test. Morphological analysis showed that surface morphology and superficial layer thickness were affected by peak current, pulse-duration and pulse-interval. The niobium (Nb)-rich layer was developed in superficial layer zone. The low peak current (3–6[Formula: see text]A), low pulse-duration (5–10[Formula: see text][Formula: see text]s) and high pulse-interval ([Formula: see text]s) have been recommended for better surface morphology and thin superficial layer (ranging from 4–6[Formula: see text][Formula: see text]m) free from surface defects. The micro-pillar and nano-indentation results showed that the superficial layer comprised of a brittle structure that improved the mechanical properties of the layer and the compressive strength was measured to be 1198 MPa. The corrosion resistance analysis revealed that the Nb-rich layer in the superficial layer improved the corrosion resistance and bioactivity. Excellent apatite growth has been found in the W-EDM-processed zone. The W-EDM can be used for the biomedical industry as a potential surface engineering technique.


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