scholarly journals Influence of surface roughness on X-ray computed tomography dimensional measurements of additive manufactured parts

2016 ◽  
Vol 6 ◽  
pp. 104-110 ◽  
Author(s):  
Valentina Aloisi ◽  
Simone Carmignato
2020 ◽  
Vol 87 (2) ◽  
pp. 111-121 ◽  
Author(s):  
Andreas Michael Müller ◽  
Lorenz Butzhammer ◽  
Florian Wohlgemuth ◽  
Tino Hausotte

AbstractX-ray computed tomography (CT) enables dimensional measurements of numerous measurands with a single scan, including the measurement of inner structures. However, measurement artefacts complicate the applicability of the technology in some cases. This paper presents a methodology to assess the surface point quality of computed tomography measurements without the requirement of a CAD model. Measurement artefacts lowering the surface point quality can therefore automatically be detected. The correlation of quality values with the random measurement error is demonstrated. The presented method can in principle be used to weight single fit points to reduce the measurement uncertainty of CT measurements.


2020 ◽  
Vol 66 ◽  
pp. 472-481
Author(s):  
Nadia Flay ◽  
Stephen Brown ◽  
Wenjuan Sun ◽  
Thomas Blumensath ◽  
Rong Su

Author(s):  
H. C. Corcoran ◽  
S. B. Brown ◽  
S. Robson ◽  
R. D. Speller ◽  
M. B. McCarthy

X-ray computed tomography (XCT) is a rising technology within many industries and sectors with a demand for dimensional metrology, defect, void analysis and reverse engineering. There are many variables that can affect the dimensional metrology of objects imaged using XCT, this paper focusses on the effects of beam hardening due to the orientation of the workpiece, in this case a holeplate, and the volume of material the X-rays travel through. Measurements discussed include unidirectional and bidirectional dimensions, radii of cylinders, fit point deviations of the fitted shapes and cylindricity. Results indicate that accuracy and precision of these dimensional measurements are affected in varying amounts, both by the amount of material the X-rays have travelled through and the orientation of the object.


2015 ◽  
Vol 9 (5) ◽  
pp. 567-571 ◽  
Author(s):  
Hiroyuki Fujimoto ◽  
◽  
Makoto Abe ◽  
Sonko Osawa ◽  
Osamu Sato ◽  
...  

Recently, a strong need has arisen for a dimensional X-ray computed tomography system that is capable of dimensional measurements. This is because the speedy realization of dimensional measurements for outward forms and inward forms on dense spatial points remarkably simplifies and accelerates production loop. However, although the image obtained via XCT describes the structure clearly and in great detail, dimensional metrology by means of XCT is not simple. The National Metrology Institute of Japan has been carrying out performance tests using gauges that include the gauges proposed in ISO10360. In this work, the magnification variation correction is carefully presented, and a maximum deviation of less than 5 μm is shown to be possible by means of the measurement of the forest phantom of 27 ruby spheres, the locations of which are calibrated by the coordinate measuring machine.


Author(s):  
Melvin Diaz ◽  
Kwang Yeom Kim ◽  
Sun Yeom ◽  
Li Zhuang ◽  
Sehyeok Park ◽  
...  

Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 3002
Author(s):  
Sergei Evsevleev ◽  
Tatiana Mishurova ◽  
Dmitriy Khrapov ◽  
Aleksandra Paveleva ◽  
Dietmar Meinel ◽  
...  

Additively manufactured (AM) metallic sheet-based Triply Periodic Minimal Surface Structures (TPMSS) meet several requirements in both bio-medical and engineering fields: Tunable mechanical properties, low sensitivity to manufacturing defects, mechanical stability, and high energy absorption. However, they also present some challenges related to quality control, which can prevent their successful application. In fact, the optimization of the AM process is impossible without considering structural characteristics as manufacturing accuracy, internal defects, as well as surface topography and roughness. In this study, the quantitative non-destructive analysis of TPMSS manufactured from Ti-6Al-4V alloy by electron beam melting was performed by means of X-ray computed tomography (XCT). Several advanced image analysis workflows are presented to evaluate the effect of build orientation on wall thicknesses distribution, wall degradation, and surface roughness reduction due to the chemical etching of TPMSS. It is shown that the manufacturing accuracy differs for the structural elements printed parallel and orthogonal to the manufactured layers. Different strategies for chemical etching show different powder removal capabilities and both lead to the loss of material and hence the gradient of the wall thickness. This affects the mechanical performance under compression by reduction of the yield stress. The positive effect of the chemical etching is the reduction of the surface roughness, which can potentially improve the fatigue properties of the components. Finally, XCT was used to correlate the amount of retained powder with the pore size of the functionally graded TPMSS, which can further improve the manufacturing process.


2012 ◽  
Vol 15 (3) ◽  
pp. 153-158 ◽  
Author(s):  
Greet Kerckhofs ◽  
Grzegorz Pyka ◽  
Maarten Moesen ◽  
Simon Van Bael ◽  
Jan Schrooten ◽  
...  

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