The effect of outer tube on quasi-static compression behavior of aluminum foam-filled tubes

2020 ◽  
Vol 245 ◽  
pp. 112357 ◽  
Author(s):  
Xudong Yang ◽  
Tao An ◽  
Ziqing Wu ◽  
Tianchun Zou ◽  
Haipeng Song ◽  
...  
Author(s):  
Hariharasakthisudhan P ◽  
Hariharasudhan T ◽  
Karthik S ◽  
Sathickbasha K ◽  
Surya Rajan B

The workability study of the composites enhances the understanding of the degree of plastic deformation that can be employed on it. The current research work highlights the response of the low-cost aluminum composites reinforced with exhausted alkaline battery powders under quasi-static compression. The effect of reinforcements and aspect ratio against the strain hardening exponent and strength coefficients were investigated. The microstructural changes after quasi-static compression were studied and related to the changes in the property of the composites. The composite with 6 wt.% of reinforcement showed the least amount of porosity as 1.2%. In most of the cases, the maximum value of average strain hardening exponent with respect to axial strain was noted in the composites with 6 wt. % of reinforcement. The lowest aspect ratio of 0.5 showed the maximum workability in the composites. The average strength coefficient was found to be maximum (308.58 MPa) in the composite with 2 wt.% reinforcement. The elongated grains and slip bands were observed in the microstructure of the compressed specimens.


Metals ◽  
2020 ◽  
Vol 10 (12) ◽  
pp. 1579 ◽  
Author(s):  
Yang Yu ◽  
Zhuokun Cao ◽  
Ganfeng Tu ◽  
Yongliang Mu

The energy absorption of different cell structures for closed-cell aluminum foam-filled Al tubes are investigated through quasi-static compression testing. Aluminum foams are fabricated under different pressures, obtaining aluminum foams with different cell sizes. It is found that the deformation of the foam core is close to the overall deformation, and the deformation band is seriously expanded when the cell size is fined, which leads to the increase of interaction. Results confirm that the foam-filled tubes absorb more energy due to the increase of interaction between the foam core and tube wall when the foaming pressure increases. The energy absorption efficiency of foam-filled tubes can reach a maximum value of 90% when the foam core is fabricated under 0.30 MPa, which demonstrates that aluminum foams fabricated under increased pressure give a new way for the applications of foam-filled tubes in the automotive industry.


Materials ◽  
2020 ◽  
Vol 13 (22) ◽  
pp. 5094
Author(s):  
Huilan Ren ◽  
Haiting Shen ◽  
Jianguo Ning

In this work, hollow truss structures with different internal microstructure distributions, i.e., basic hollow truss structure (specimen HT), hollow truss structure with internal microstructure at joints (specimen HTSJ), and hollow truss structure with internal microstructure on tube walls (specimen HTSW), were designed and manufactured using a selective laser melting technique. The effect of internal microstructure distribution on quasi-static compressive behavior and energy absorption was investigated by experimental tests and numerical simulations. The experimental results show that compressive strength and specific compressive strength of specimen HTSW increase by nearly 50% and 14% compared to specimen HT, and its energy absorption per volume and mass also increase by 52% and 15% at a strain of 0.5, respectively. However, the parameters of specimen HTSJ exhibit limited improvement or even a decrease in different degrees in comparison to specimen HT. The numerical simulation indicates that internal microstructures change the bearing capacity and structural weaknesses of the cells, resulting in the different mechanical properties and energy absorptions of the specimens. Based on the internal microstructure design in this study, adding microstructures into the internal weaknesses of the cells parallel to the loading direction is an effective way to improve the compressive properties, energy absorption and compressive stability of hollow truss structures.


2013 ◽  
Vol 393 ◽  
pp. 460-466 ◽  
Author(s):  
Wan Luqman Hakim Wan Abdul Hamid ◽  
Yulfian Aminanda ◽  
Mohamed Shaik Dawood

The effect of low density filler material comprising polyurethane foam on the axial crushing resistance of Nomex honeycomb under quasi-static compression conditions was analyzed. Honeycombs with two different densities, two different heights and similar cell size, along with five different densities of polyurethane foams were used in the research. A total of 14 unfilled Nomex honeycombs, 15 polyurethane foams, and 39 foam-filled Nomex honeycombs were subjected to quasi-static compression loading. The crushing load and capability of foam-filled Nomex honeycomb structure in absorbing the energy were found to increase significantly since the cell walls of honeycomb were strengthened by the foam filler; the walls did not buckle at the very beginning of compression loading. The failure mechanism of the foam-filled honeycomb was analyzed and compared with the unfilled honeycomb.


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