scholarly journals Hybrid specimens eliminating stress concentrations in tensile and compressive testing of unidirectional composites

Author(s):  
Gergely Czél ◽  
Meisam Jalalvand ◽  
Michael R. Wisnom
2010 ◽  
Vol 45 (6) ◽  
pp. 657-669 ◽  
Author(s):  
Y. Xiao ◽  
M. Kawai ◽  
H. Hatta

This study presents an integrated method suitable for off-axis tension and compression testing in unidirectional composites, and its application to the testing of in-plane shear characterization. A new rotating-grip test fixture, incorporating the attractive features of the existing pinned-end fixture and hydraulic wedge grips, has been developed. The proposed gripping system consists of two sets of jaw faces, each with a pair of self-aligning bearings that allows for loading in the axial and radial directions. Finite element analysis and experiments were performed to evaluate the effectiveness of the rotating-grip test fixture. Results from numerical calculations show that this method reduces stress concentrations near the end and produces relatively uniform stress distributions in the specimen gage section. Mechanical testing results show a considerable increase in the measured shear properties of composites, compared with the existing end grip systems. The results indicated that the new test fixture is significantly better than the conventional fixture, and is also comparable to the method of the oblique end-tab for off-axis testing.


Author(s):  
J. Temple Black

There are two types of edge defects common to glass knives as typically prepared for microtomy purposes: 1) striations and 2) edge chipping. The former is a function of the free breaking process while edge chipping results from usage or bumping of the edge. Because glass has no well defined planes in its structure, it should be highly resistant to plastic deformation of any sort, including tensile loading. In practice, prevention of microscopic surface flaws is impossible. The surface flaws produce stress concentrations so that tensile strengths in glass are typically 10-20 kpsi and vary only slightly with composition. If glass can be kept in compression, wherein failure is literally unknown (1), it will remain intact for long periods of time. Forces acting on the tool in microtomy produce a resultant force that acts to keep the edge in compression.


Author(s):  
J. Temple Black

In ultramicrotomy, the two basic tool materials are glass and diamond. Glass because of its low cost and ease of manufacture of the knife itself is still widely used despite the superiority of diamond knives in many applications. Both kinds of knives produce plastic deformation in the microtomed section due to the nature of the cutting process and microscopic chips in the edge of the knife. Because glass has no well defined slip planes in its structure (it's an amorphous material), it is very strong and essentially never fails in compression. However, surface flaws produce stress concentrations which reduce the strength of glass to 10,000 to 20,000 psi from its theoretical or flaw free values of 1 to 2 million psi. While the microchips in the edge of the glass or diamond knife are generally too small to be observed in the SEM, the second common type of defect can be identified. This is the striations (also termed the check marks or feathers) which are always present over the entire edge of a glass knife regardless of whether or not they are visable under optical inspection. These steps in the cutting edge can be observed in the SEM by proper preparation of carefully broken knives and orientation of the knife, with respect to the scanning beam.


Author(s):  
A. Cziráki ◽  
E. Ková-csetényi ◽  
T. Torma ◽  
T. Turmezey

It is known that the formation of cavities during superplastic deformation can be correlated with the development of stress concentrations at irregularities along grain boundaries such as particles, ledges and triple points. In commercial aluminium alloys Al-Fe-Si particles or other coarse constituents may play an important role in cavity formation.Cavity formation during superplastic deformation was studied by optical metallography and transmission scanning electron microscopic investigations on Al-Mg-Si and Al-Mg-Mn alloys. The structure of particles was characterized by selected area diffraction and X-ray micro analysis. The volume fraction of “voids” was determined on mechanically polished surface.It was found by electron microscopy that strongly deformed regions are formed during superplastic forming at grain boundaries and around coarse particles.According to electron diffraction measurements these areas consist of small micro crystallized regions. See Fig.l.Comparing the volume fraction and morphology of cavities found by optical microscopy a good correlation was established between that of micro crystalline regions.


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