Cooling and crystallisation behaviour during vacuum-consolidation of commingled thermoplastic composites

2007 ◽  
Vol 38 (3) ◽  
pp. 828-842 ◽  
Author(s):  
M. Ijaz ◽  
M. Robinson ◽  
A.G. Gibson
Keyword(s):  
Thermoplastic Composites ◽  
Vacuum Consolidation ◽  
Crystallisation Behaviour

In situ measurement of vacuum consolidation of commingled thermoplastic composites using a non-contact displacement sensor

2014 ◽  
Vol 33 (22) ◽  
pp. 2046-2063 ◽  
Author(s):  
Matthew Chiasson ◽  
Jeremy Laliberté
Keyword(s):  
Displacement Sensor ◽  
Thermoplastic Composites ◽  
Scanning Calorimetry ◽  
Vacuum Consolidation ◽  
Consolidation Process ◽  
Cross Sectional ◽  
Thickness Change ◽  
Consolidation Behavior

A vacuum consolidation process has been investigated for use with commingled thermoplastic composites. In particular, the vacuum consolidation behavior of commingled polypropylene/glass and commingled nylon/carbon precursors were studied. Laminates were consolidated in a convection oven under vacuum pressure and the thickness change of the laminates was measured by the use of a novel in situ non-contact eddy current displacement sensing technique. An empirical consolidation model was then fit to the measured experimental results to be used to predict future process cycles. The overall quality of the resulting laminates was assessed using cross-sectional analysis and mechanical strength and stiffness testing. Dynamic mechanical analysis and differential scanning calorimetry were also used to measure the physical properties of laminates produced using differing consolidation cycles to further assess the quality of the resulting laminates. The use of a non-contact in situ consolidation measurement technique was shown to be a useful tool for assessing the consolidation behavior of commingled thermoplastic laminates.

Vacuum-Bag-Only (VBO) Molding of Flax Fiber-reinforced Thermoplastic Composites for Naval Shipyards

2021 ◽  
Author(s):  
V. Popineau ◽  
A. Célino ◽  
M. Le Gall ◽  
L. Martineau ◽  
C. Baley ◽  
...  
Keyword(s):  
Flax Fiber ◽  
Thermoplastic Composites ◽  
Fiber Reinforced

scholarly journals Multi-Objective Optimization of Resistance Welding Process of GF/PP Composites

Polymers ◽  
2021 ◽  
Vol 13 (15) ◽  
pp. 2560
Author(s):  
Guowei Zhang ◽  
Ting Lin ◽  
Ling Luo ◽  
Boming Zhang ◽  
Yuao Qu ◽  
...  
Keyword(s):  
Signal To Noise Ratio ◽  
Welding Process ◽  
Welding Current ◽  
Resistance Welding ◽  
Thermoplastic Composites ◽  
Current Time ◽  
Process Factor ◽  
Welding Equipment ◽  
Lap Shear ◽  
Adhesive Connections

Thermoplastic composites (TPCs) are promising materials for aerospace, transportation, shipbuilding, and civil use owing to their lightweight, rapid prototyping, reprocessing, and environmental recycling advantages. The connection assemblies of TPCs components are crucial to their application; compared with traditional mechanical joints and adhesive connections, fusion connections are more promising, particularly resistance welding. This study aims to investigate the effects of process control parameters, including welding current, time, and pressure, for optimization of resistance welding based on glass fiber-reinforced polypropylene (GF/PP) TPCs and a stainless-steel mesh heating element. A self-designed resistance-welding equipment suitable for the resistance welding process of GF/PP TPCs was manufactured. GF/PP laminates are fabricated using a hot press, and their mechanical properties were evaluated. The resistance distribution of the heating elements was assessed to conform with a normal distribution. Tensile shear experiments were designed and conducted using the Taguchi method to evaluate and predict process factor effects on the lap shear strength (LSS) of GF/PP based on signal-to-noise ratio (S/N) and analysis of variance. The results show that current is the main factor affecting resistance welding quality. The optimal process parameters are a current of 12.5 A, pressure of 2.5 MPa, and time of 540 s. The experimental LSS under the optimized parameters is 12.186 MPa, which has a 6.76% error compared with the result predicted based on the S/N.

scholarly journals Additive Manufacturing-Based In Situ Consolidation of Continuous Carbon Fibre-Reinforced Polycarbonate

Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2450
Author(s):  
Andreas Borowski ◽  
Christian Vogel ◽  
Thomas Behnisch ◽  
Vinzenz Geske ◽  
Maik Gude ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Carbon Fibre ◽  
Bending Test ◽  
Thermoplastic Composites ◽  
Experimental Investigations ◽  
Material Structure ◽  
Three Point Bending ◽  
Continuous Fibre ◽  
Local Material

Continuous carbon fibre-reinforced thermoplastic composites have convincing anisotropic properties, which can be used to strengthen structural components in a local, variable and efficient way. In this study, an additive manufacturing (AM) process is introduced to fabricate in situ consolidated continuous fibre-reinforced polycarbonate. Specimens with three different nozzle temperatures were in situ consolidated and tested in a three-point bending test. Computed tomography (CT) is used for a detailed analysis of the local material structure and resulting material porosity, thus the results can be put into context with process parameters. In addition, a highly curved test structure was fabricated that demonstrates the limits of the process and dependent fibre strand folding behaviours. These experimental investigations present the potential and the challenges of additive manufacturing-based in situ consolidated continuous fibre-reinforced polycarbonate.

scholarly journals Adhesion Studies during Generative Hybridization of Textile-Reinforced Thermoplastic Composites via Additive Manufacturing

Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 3888
Author(s):  
Johanna Maier ◽  
Christian Vogel ◽  
Tobias Lebelt ◽  
Vinzenz Geske ◽  
Thomas Behnisch ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Polyamide 6 ◽  
Thermoplastic Composites ◽  
Efficient Production ◽  
Angle Measurements ◽  
Small Series ◽  
Contact Angle Measurements ◽  
Static Tensile ◽  
Pre Treatment ◽  
Manufacturing Technologies

Generative hybridization enables the efficient production of lightweight structures by combining classic manufacturing processes with additive manufacturing technologies. This type of functionalization process allows components with high geometric complexity and high mechanical properties to be produced efficiently in small series without the need for additional molds. In this study, hybrid specimens were generated by additively depositing PA6 (polyamide 6) via fused layer modeling (FLM) onto continuous woven fiber GF/PA6 (glass fiber/polyamide 6) flat preforms. Specifically, the effects of surface pre-treatment and process-induced surface interactions were investigated using optical microscopy for contact angle measurements as well as laser profilometry and thermal analytics. The bonding characteristic at the interface was evaluated via quasi-static tensile pull-off tests. Results indicate that both the bond strength and corresponding failure type vary with pre-treatment settings and process parameters during generative hybridization. It is shown that both the base substrate temperature and the FLM nozzle distance have a significant influence on the adhesive tensile strength. In particular, it can be seen that surface activation by plasma can significantly improve the specific adhesion in generative hybridization.

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