Exploring multi-stage shape optimization strategy of multi-body geometries using Kriging-based model and adjoint method

2012 ◽  
Vol 68 ◽  
pp. 71-87 ◽  
Author(s):  
JinWoo Yim ◽  
Byung Joon Lee ◽  
Chongam Kim
Author(s):  
M. Pini ◽  
G. Persico ◽  
D. Pasquale ◽  
S. Rebay

An adjoint-based shape optimization approach for supersonic turbine cascades is proposed for application to organic Rankine cycle (ORC) turbines. The algorithm is based on an inviscid discrete adjoint method and encompasses a fast look-up table (LuT) approach to accurately deal with real-gas flows. The turbine geometry is defined by adopting state-of-the-art parameterization techniques (NURBS), enabling to handle both global and local control of the shape of interest. A preconditioned steepest descent method has been chosen as gradient-based optimization algorithm to efficiently search for the nearest minimum. The potential of the optimization approach is first verified by application on the redesign of an existing converging–diverging turbine nozzle operating in thermodynamic regions characterized by relevant real-gas effects. A significant efficiency improvement and a more uniform flow at the blade outlet section are achieved, with expected beneficial effects on the aerodynamics of the downstream rotor. The optimized configuration is also assessed by means of high-fidelity turbulent simulations, which point out the capability of the present inviscid approach in optimizing supersonic turbine cascades with very limited computational burdens. Finally, the newly developed real-gas adjoint method is compared against adjoints based on ideal equations of state on the same design problem. Results show that the performance gain obtained by a fully real-gas optimization strategy is by far higher than that achieved with simplified approaches in case of ORC turbines. This proves the relevance of including accurate thermodynamic models in all steps of ORC turbine design.


2017 ◽  
Vol 89 (3) ◽  
pp. 444-456
Author(s):  
Lei Chen ◽  
Jiang Chen

Purpose This paper aims to conduct the optimization of the multi-stage gas turbine with the effect of the cooling air injection based on the adjoint method. Design/methodology/approach Continuous adjoint method is combined with the S2 surface code. Findings The optimization of the stagger angles, stacking lines and the passage can improve the attack angles and restrain the development of the boundary, reducing the secondary flow loss caused by the cooling air injection. Practical implications The aerodynamic performance of the gas turbine can be improved via the optimization of blade and passage based on the adjoint method. Originality/value The results of the first study on the adjoint method applied to the S2 surface through flow calculation including the cooling air effect are presented.


2017 ◽  
Vol 9 (2) ◽  
pp. 168781401769095 ◽  
Author(s):  
Francesco Ornano ◽  
James Braun ◽  
Bayindir Huseyin Saracoglu ◽  
Guillermo Paniagua

Thermal engines based on pressure gain combustion offer new opportunities to generate thrust with enhanced efficiency and relatively simple machinery. The sudden expansion of detonation products from a single-opening tube yields thrust, although this is suboptimal. In this article, we present the complete design optimization strategy for nozzles exposed to detonation pulses, combining unsteady Reynolds-averaged Navier–Stokes solvers with the accurate modeling of the combustion process. The parameterized shape of the nozzle is optimized using a differential evolution algorithm to maximize the force at the nozzle exhaust. The design of experiments begins with a first optimization considering steady-flow conditions, subsequently followed by a refined optimization for transient supersonic flow pulse. Finally, the optimized nozzle performance is assessed in three dimensions with unsteady Reynolds-averaged Navier–Stokes capturing the deflagration-to-detonation transition of a stoichiometric, premixed hydrogen–air mixture. The optimized nozzle can deliver 80% more thrust than a standard detonation tube and about 2% more than the optimized results assuming steady-flow operation. This study proposes a new multi-fidelity approach to optimize the design of nozzles exposed to transient operation, instead of the traditional methods proposed for steady-flow operation.


2018 ◽  
Vol 23 (4) ◽  
pp. 60 ◽  
Author(s):  
Joel Guerrero ◽  
Alberto Cominetti ◽  
Jan Pralits ◽  
Diego Villa

Shape optimization is a very time-consuming and expensive task, especially if experimental tests need to be performed. To overcome the challenges of geometry optimization, the industry is increasingly relying on numerical simulations. These kinds of problems typically involve the interaction of three main applications: a solid modeler, a multi-physics solver, and an optimizer. In this manuscript, we present a shape optimization work-flow entirely based on open-source tools; it is fault tolerant and software agnostic, allows for asynchronous simulations, and has a high degree of automation. To demonstrate the usability and flexibility of the proposed methodology, we tested it in a practical case related to the naval industry, where we aimed at optimizing the shape of a bulbous bow in order to minimize the hydrodynamic resistance. As design variables, we considered the protrusion and immersion of the bulbous bow, and we used surrogate-based optimization. From the results presented, a non-negligible resistance reduction is obtainable using the proposed work-flow and optimization strategy.


Author(s):  
Lei Chen ◽  
Jiang Chen

The adjoint method eliminates the dependence of the gradient of the objective function with respect to design variables on the flow field making the obtainment of the gradient both accurate and fast. For this reason, the adjoint method has become the focus of attention in recent years. This paper develops a continuous adjoint formulation for through-flow aerodynamic shape design in a multi-stage gas turbine environment based on a S2 surface quasi-3D problem governed by the Euler equations with source terms. Given the general expression of the objective function calculated via a boundary integral, the adjoint equations and their boundary conditions are derived in detail by introducing adjoint variable vectors. As a result, the final expression of the objective function gradient only includes the terms pertinent to those physical shape variations that are calculated by metric variations. The adjoint system is solved numerically by a finite-difference method with explicit Euler time-marching scheme and a Jameson spatial scheme which employs first and third order dissipative flux. Integrating the blade stagger angles and passage perturbation parameterization with the simple steepest decent method, a gradient-based aerodynamic shape design system is constructed. Finally, the application of the adjoint method is validated through a 5-stage turbine blade and passage optimization with an objective function of entropy generation. The result demonstrates that the gradient-based system can be used for turbine aerodynamic design.


2015 ◽  
Vol 32 (2) ◽  
Author(s):  
Lei Chen ◽  
Jiang Chen

AbstractThis paper develops a continuous adjoint formulation for the aerodynamic shape design of a turbine in a multi-stage environment based on S


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