scholarly journals Vibration suppression of thin-walled workpiece machining considering external damping properties based on magnetorheological fluids flexible fixture

2016 ◽  
Vol 29 (4) ◽  
pp. 1074-1083 ◽  
Author(s):  
Junjin Ma ◽  
Dinghua Zhang ◽  
Baohai Wu ◽  
Ming Luo ◽  
Bing Chen
Author(s):  
Benjamin Beck ◽  
Kenneth A. Cunefare ◽  
Massimo Ruzzene

Piezoelectric materials allow for the manipulation of stiffness and damping properties of host structures by the application of electrical shunting networks. The use of piezoelectric patches for broadband control of vibration using a negative impedance shunt has been shown to be an effective active control solution. The wave-tuning and minimization of reactive input power shunt selection methodologies require the use a negative capacitance. This paper shows that the two theories are comparative and obtain the same shunt parameters. The results of the theoretical shunt selection and simulation are compared to experimental results of tip vibration suppression, spatial average vibration, and reactive input power minimization.


Author(s):  
Kotaro Mori ◽  
Iwao Yamaji ◽  
Daisuke Kono ◽  
Atsushi Matsubara ◽  
Takehiro Ishida ◽  
...  

Abstract The authors have studied support mechanisms for the machining of thin-walled workpieces. Previous studies have shown that the newly proposed pivot support has a vibration suppression effect on flat plate workpieces. This report clarifies the guideline for determining the placement interval for deploying this support on a cylindrical workpiece. Also, a machining test was conducted to compare the damping effect of pivot support with that of conventional rigid body support. As a result, it was found that the pivot support has an equivalent vibration suppression effect as the conventional support has. By using the proposed support, installation can be simplified while maintaining the damping effect.


2017 ◽  
Vol 17 (05) ◽  
pp. 1740003 ◽  
Author(s):  
Jerzy Warminski ◽  
Jarosław Latalski

In this paper, the effectiveness of a saturation control strategy in suppressing vibration of a rotating composite thin walled beam is studied. The mathematical model of the flexible beam takes into account a shear deformation effect, a warping function, a centrifugal force and the Coriolis acceleration. To extend the generality of the proposed formulation an inertia of the hub is also considered. Adaptive capability of the beam is achieved through the implementation of the saturation control algorithm. Within the performed tests, the discussed control strategy is applied for different magnitudes of flexural–torsional vibration modes resulting from different orientations of beam laminate-reinforcing fiber’s. The obtained results prove the applied nonlinear control to be the effective method for beam vibration suppression in near-by resonance zones for all studied cases. Parametric studies considered different rotating speeds of the system. It is shown that the vibration of the beam can be suppressed to similar levels independently of the transportation motion rotating speed. However, significant differences in the width of vibration suppression zones are observed.


2020 ◽  
Vol 4 (4) ◽  
pp. 117
Author(s):  
Federico Scalzo ◽  
Giovanni Totis ◽  
Emanuele Vaglio ◽  
Marco Sortino

Chatter vibrations arising during machining operations are detrimental for cutting process performance, since they may cause poor surface quality of the machined part and severe damages to machine tool elements. Passive approaches for chatter suppression are based on the integration of special mechanical components with high-damping properties within the machining system. They represent a good solution to this problem thanks to their intrinsic simplicity. Recently, the application of metallic lattice structures inside 3D printed parts obtained from the Selective Laser Melting technology have proven superior damping properties with respect to the same full density material. Here, this idea is further explored by considering the novel configuration where the unmelted powder grains are retained inside the lattice structure by an external shell, acting as a multiplicity of microscopic mechanical dampers. This concept is applied for passive chatter suppression of thin-walled parts that are of particular relevance for industry. Preliminary experimental investigation was first carried out on simple beam-like specimens, and then on thin-walled benchmarks that were identified through modal analysis and tested under real cutting conditions. The main conclusion is that the novel proposed configuration (lattice plus unmelted powder) has higher damping properties with respect to the full density and lattice alternatives. Accordingly, it may be successfully applied for passive chatter suppression in real machining operations.


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