scholarly journals CFD modelling of the flow and reactions in the Olympic Dam flash furnace smelter reaction shaft

2006 ◽  
Vol 30 (11) ◽  
pp. 1310-1325 ◽  
Author(s):  
Christopher B. Solnordal ◽  
Frank R.A. Jorgensen ◽  
Peter T.L. Koh ◽  
Arthur Hunt
Author(s):  
Zhuo Chen ◽  
Peng Long ◽  
Zhiqiang Sun ◽  
Jun Zhou ◽  
Jiemin Zhou

The flash smelting process has been widely acknowledged as a successful modern pyro-metallurgical technology because of its good production flexibility. In past decades, great efforts have been put on the equipment improvement in order to achieve a highly intensive and efficient flash smelting process. However, along with the increasing of the productivity and the intensification of the process, technical problems such as the un-smelted materials accumulated in the settler and the dust generation ratio going higher are found occurring more frequently than before. All these problems however indicate degeneration in the performance of the central jet distributor (CJD) burner. A study was then made on the combustion and reaction processes in the flash furnace equipped with a CJD burner. A steady-state turbulent model was developed and a discrete phase model was included to investigate the velocity and temperature changes of both the gaseous and particle phases in the reaction shaft. The deviation of the numerical model is estimated to be less than 6%. The simulation results reveal a serious delay in the ignition of concentrate particles after they are fed into the furnace. Minor modification was also made by CFD computation, attempting to improve the particle ignition speed, but it was found not so effective. The main reason for the decreased smelting efficiency is found to be the poor mixing between the gaseous and particle phases under the intensified condition. These appeal for a great improvement in the performance of the CJD burner.


2018 ◽  
Author(s):  
Kasturi Sukhapure ◽  
Alan Burns ◽  
Tariq Mahmud ◽  
Jake Spooner

2021 ◽  
Vol 181 ◽  
pp. 105950
Author(s):  
E. Moustapha Doumbia ◽  
David Janke ◽  
Qianying Yi ◽  
Thomas Amon ◽  
Martin Kriegel ◽  
...  

Processes ◽  
2021 ◽  
Vol 9 (3) ◽  
pp. 564
Author(s):  
Alessandro d’Adamo ◽  
Matteo Riccardi ◽  
Massimo Borghi ◽  
Stefano Fontanesi

Hydrogen-fueled fuel cells are considered one of the key strategies to tackle the achievement of fully-sustainable mobility. The transportation sector is paying significant attention to the development and industrialization of proton exchange membrane fuel cells (PEMFC) to be introduced alongside batteries, reaching the goal of complete de-carbonization. In this paper a multi-phase, multi-component, and non-isothermal 3D-CFD model is presented to simulate the fluid, heat, and charge transport processes developing inside a hydrogen/air PEMFC with a serpentine-type gas distributor. Model results are compared against experimental data in terms of polarization and power density curves, including an improved formulation of exchange current density at the cathode catalyst layer, improving the simulation results’ accuracy in the activation-dominated region. Then, 3D-CFD fields of reactants’ delivery to the active electrochemical surface, reaction rates, temperature distributions, and liquid water formation are analyzed, and critical aspects of the current design are commented, i.e., the inhomogeneous use of the active surface for reactions, limiting the produced current and inducing gradients in thermal and reaction rate distribution. The study shows how a complete multi-dimensional framework for physical and chemical processes of PEMFC can be used to understand limiting processes and to guide future development.


Author(s):  
Ionela-Dorina Dumbrava ◽  
Calin-Cristian Cormos ◽  
Arpad Imre-Lucaci ◽  
Ana-Maria Cormos

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