In situ monitoring of FDM machine condition via acoustic emission

Author(s):  
Haixi Wu ◽  
Yan Wang ◽  
Zhonghua Yu
2019 ◽  
Vol 9 (4) ◽  
pp. 706 ◽  
Author(s):  
Junlei Tang ◽  
Junyang Li ◽  
Hu Wang ◽  
Yingying Wang ◽  
Geng Chen

The acoustic emission (AE) technique was applied to monitor the pitting corrosion of carbon steel in NaHCO3 + NaCl solutions. The open circuit potential (OCP) measurement and corrosion morphology in-situ capturing using an optical microscope were conducted during AE monitoring. The corrosion micromorphology was characterized with a scanning electron microscope (SEM). The propagation behavior and AE features of natural pitting on carbon steel were investigated. After completion of the signal processing, including pre-treatment, shape preserving interpolation, and denoising, for raw AE waveforms, three types of AE signals were classified in the correlation diagrams of the new waveform parameters. Finally, a 2D pattern recognition method was established to calculate the similarity of different continuous AE graphics, which is quite effective to distinguish the localized corrosion from uniform corrosion.


1994 ◽  
Vol 52 (4) ◽  
pp. 607-614 ◽  
Author(s):  
Sridhar Canumalla ◽  
R.N. Pangborn ◽  
B.R. Tittmann ◽  
J.C. Conway

2009 ◽  
Vol 24 (10) ◽  
pp. 3182-3189 ◽  
Author(s):  
Koichi Taniguchi ◽  
Manabu Enoki ◽  
Makoto Watanabe ◽  
Seiji Kuroda ◽  
Kaita Ito

Multichannel acoustic emission (AE) measurements by four laser interferometers were developed and applied during a plasma-spray coating process that is known as being a high-temperature process and an extremely noisy environment in both mechanical and electrical domains. The AE signals could be successfully detected during the cooling period after the deposition, and it was clearly indicated that a higher preheating temperature resulted in the improvement of bonding between splats and/or at the interface of the coating and the substrate. The maximum principal stress generated during the deposition process was calculated by the transient heat and stress analysis and the obtained AE events. The critical stress for crack initiation of the alumina coating on a steel substrate with an NiCr bond coat layer was estimated as 30∼45 MPa. The developed techniques were shown to be a potential tool for in situ monitoring of the thermal spray process, by which an increase in the reliability of thermal spray coatings can be expected.


Author(s):  
Junlei Tang ◽  
Junyang Li ◽  
Hu Wang ◽  
Yingying Wang ◽  
Geng Chen

The acoustic emission (AE) technique was applied to monitor the pitting corrosion of carbon steel in NaHCO3 + NaCl solutions. The open circuit potential (OCP) measurement and the corrosion morphology in-situ capturing using optical microscope were conducted during AE monitoring. The corrosion micromorphology was characterized with scanning electron microscope (SEM). The propagation behavior and AE features of natural pitting on carbon steel were investigated. After the performing of signal processing including pre-treatment, shape preserving interpolation and denoising for raw AE waveforms, three types of AE signals can be classified in the correlation diagrams of new waveform parameters. Finally, a 2D pattern recognition method was established to calculate the similarity of different continuous AE graphics, which is quite effective to distinguish the localized corrosion from uniform corrosion.


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