Machining qualification of solid wood of Fagus silvatica L. and Picea excelsa L.: cutting forces, power requirements and surface roughness

2001 ◽  
Vol 59 (6) ◽  
pp. 483-488 ◽  
Author(s):  
Alfredo Aguilera ◽  
P. Martin
Keyword(s):  
Surface Roughness ◽  
Cutting Forces ◽  
Solid Wood ◽  
Fagus Silvatica ◽  
Picea Excelsa

scholarly journals A surrogate-assisted optimization approach for multi-response end milling of aluminum alloy AA3105

2020 ◽  
Vol 111 (9-10) ◽  
pp. 2419-2439
Author(s):  
Tamal Ghosh ◽  
Yi Wang ◽  
Kristian Martinsen ◽  
Kesheng Wang
Keyword(s):  
Surface Roughness ◽  
Aluminum Alloy ◽  
Material Removal Rate ◽  
Cutting Forces ◽  
Material Removal ◽  
End Milling ◽  
Removal Rate ◽  
Cutting Parameters ◽  
Data Driven ◽  
Optimal Cutting Parameters

Abstract Optimization of the end milling process is a combinatorial task due to the involvement of a large number of process variables and performance characteristics. Process-specific numerical models or mathematical functions are required for the evaluation of parametric combinations in order to improve the quality of the machined parts and machining time. This problem could be categorized as the offline data-driven optimization problem. For such problems, the surrogate or predictive models are useful, which could be employed to approximate the objective functions for the optimization algorithms. This paper presents a data-driven surrogate-assisted optimizer to model the end mill cutting of aluminum alloy on a desktop milling machine. To facilitate that, material removal rate (MRR), surface roughness (Ra), and cutting forces are considered as the functions of tool diameter, spindle speed, feed rate, and depth of cut. The principal methodology is developed using a Bayesian regularized neural network (surrogate) and a beetle antennae search algorithm (optimizer) to perform the process optimization. The relationships among the process responses are studied using Kohonen’s self-organizing map. The proposed methodology is successfully compared with three different optimization techniques and shown to outperform them with improvements of 40.98% for MRR and 10.56% for Ra. The proposed surrogate-assisted optimization method is prompt and efficient in handling the offline machining data. Finally, the validation has been done using the experimental end milling cutting carried out on aluminum alloy to measure the surface roughness, material removal rate, and cutting forces using dynamometer for the optimal cutting parameters on desktop milling center. From the estimated surface roughness value of 0.4651 μm, the optimal cutting parameters have given a maximum material removal rate of 44.027 mm3/s with less amplitude of cutting force on the workpiece. The obtained test results show that more optimal surface quality and material removal can be achieved with the optimal set of parameters.

Monitoring of Cutting Conditions with Dry Cutting on CNC Turning Machine

2010 ◽  
Vol 443 ◽  
pp. 382-387 ◽  
Author(s):  
Somkiat Tangjitsitcharoen ◽  
Suthas Ratanakuakangwan
Keyword(s):  
Surface Roughness ◽  
Tool Wear ◽  
Cutting Forces ◽  
Cutting Temperature ◽  
Cutting Conditions ◽  
Cutting Condition ◽  
Nose Radius ◽  
Dry Cutting ◽  
Cnc Turning ◽  
Coated Carbide

This paper presents the additional work of the previous research in order to verify the previously obtained cutting condition by using the different cutting tool geometries. The effects of the cutting conditions with the dry cutting are monitored to obtain the proper cutting condition for the plain carbon steel with the coated carbide tool based on the consideration of the surface roughness and the tool life. The dynamometer is employed and installed on the turret of CNC turning machine to measure the in-process cutting forces. The in-process cutting forces are used to analyze the cutting temperature, the tool wear and the surface roughness. The experimentally obtained results show that the surface roughness and the tool wear can be well explained by the in-process cutting forces. Referring to the criteria, the experimentally obtained proper cutting condition is the same with the previous research except the rake angle and the tool nose radius.

Machining Evaluation of High-Speed Milling for Thin-Wall Machining of Al7075-T651

2014 ◽  
Vol 541-542 ◽  
pp. 785-791 ◽  
Author(s):  
Joon Young Koo ◽  
Pyeong Ho Kim ◽  
Moon Ho Cho ◽  
Hyuk Kim ◽  
Jeong Kyu Oh ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Surface Integrity ◽  
Cutting Forces ◽  
High Speed ◽  
Surface Condition ◽  
Cutting Conditions ◽  
Depth Of Cut ◽  
Thin Wall ◽  
Machined Surface ◽  
High Speed Milling

This paper presents finite element method (FEM) and experimental analysis on high-speed milling for thin-wall machining of Al7075-T651. Changes in cutting forces, temperature, and chip morphology according to cutting conditions are analyzed using FEM. Results of machining experiments are analyzed in terms of cutting forces and surface integrity such as surface roughness and surface condition. Variables of cutting conditions are feed per tooth, spindle speed, and axial depth of cut. Cutting conditions to improve surface integrity were investigated by analysis on cutting forces and surface roughness, and machined surface condition.

Effect of thermomechanical densification of pine wood (Pinus sylvestris L.) on cutting forces and roughness during milling

2021 ◽  
Vol 113 ◽  
pp. 36-42
Author(s):  
Barbara Białowąs ◽  
Karol Szymanowski
Keyword(s):  
Mechanical Properties ◽  
Surface Roughness ◽  
Statistical Analysis ◽  
Pinus Sylvestris ◽  
Cutting Forces ◽  
Physical And Mechanical Properties ◽  
Milling Process ◽  
Pine Wood ◽  
Roughness Index ◽  
Modified Wood

Effect of thermomechanical densification of pine wood (Pinus sylvestris L.) on cutting forces and roughness during milling. The paper presents the results of research concerning the assessment of machinability of pine wood thermomechanically compacted. The assessment was made on the basis of the cutting forces and surface roughness after the milling process. Selected properties of native and modified wood were examined. Based on the research, it was found that compacted wood is characterized by higher cutting forces during milling. The surface quality after milling was examined and the roughness index Ra values were determined. The research shows that the modified wood is characterized by a lower Ra value both along and across the grain. Statistical analysis showed that the modification had a statistically significant effect on the values of cutting forces and the physical and mechanical properties of the tested wood.

Cutting Forces and Surface Roughness in High-Speed End Milling of Ti6Al4V

2013 ◽  
Vol 589-590 ◽  
pp. 76-81
Author(s):  
Fu Zeng Wang ◽  
Jun Zhao ◽  
An Hai Li ◽  
Jia Bang Zhao
Keyword(s):  
Surface Roughness ◽  
Surface Quality ◽  
Cutting Forces ◽  
High Speed ◽  
End Milling ◽  
Cutting Speed ◽  
Depth Of Cut ◽  
Wide Range ◽  
Radial Depth ◽  
Coated Carbide

In this paper, high speed milling experiments on Ti6Al4V were conducted with coated carbide inserts under a wide range of cutting conditions. The effects of cutting speed, feed rate and radial depth of cut on the cutting forces, chip morphologies as well as surface roughness were investigated. The results indicated that the cutting speed 200m/min could be considered as a critical value at which both relatively low cutting forces and good surface quality can be obtained at the same time. When the cutting speed exceeds 200m/min, the cutting forces increase rapidly and the surface quality degrades. There exist obvious correlations between cutting forces and surface roughness.

Influence of Grinding Wheel Dressing on the Roughness of Final Surface and Cutting Force during GGG60 Grinding

2016 ◽  
Vol 686 ◽  
pp. 218-223 ◽  
Author(s):  
Martin Novák ◽  
Natasa Naprstkova ◽  
Hiroshi Kasuga
Keyword(s):  
Surface Roughness ◽  
Impact Assessment ◽  
Cutting Force ◽  
Surface Integrity ◽  
Cutting Forces ◽  
Geometric Shape ◽  
Grinding Wheel ◽  
Final Surface

Dressing of grinding wheel is important value, which can influence final surface. Therefore, it is necessary to address this issue some attention. Dressing is used for sharpening of clogged and blunted grinding wheel and adjustement of their geometric shape. The article deals with one of the experiments that are carried out in this area at FPTM JEPU in Ústí nad Labem. Experiments refer specifically to impact assessment of dressing size on the final selected values of surface integrity. Within the article, the assessment covered the surface roughness Ra, Rz and Rt. At the same time were also scanned using a dynamometer Kistler components of the cutting forces and even here it was possible to observe the influence of the dressing size of the grinding wheel on these values.

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