Tool trajectory generation based on tool deflection effects in flat-end milling process(I)

1999 ◽  
Vol 13 (10) ◽  
pp. 738-751 ◽  
Author(s):  
Tae-Il Seo ◽  
Myeong-Woo Cho
Keyword(s):  
End Milling ◽  
Trajectory Generation ◽  
Milling Process ◽  
Tool Deflection ◽  
Tool Trajectory ◽  
Flat End Milling ◽  
End Milling Process

A New Method for Identifying the Cutter Runout Parameters in Flat End Milling Process

2011 ◽  
Vol 697-698 ◽  
pp. 71-74 ◽  
Author(s):  
Min Wan ◽  
M.S. Lu ◽  
Wei Hong Zhang ◽  
Y. Yang ◽  
Y. Li
Keyword(s):  
End Milling ◽  
Chip Thickness ◽  
Least Square Method ◽  
Noise Signal ◽  
Milling Process ◽  
Least Square ◽  
Cutter Runout ◽  
Flat End Milling ◽  
Instantaneous Uncut Chip Thickness ◽  
End Milling Process

Cutter runout will redistribute the instantaneous uncut chip thickness and the cutting forces in multi-fluted milling process. In this paper, a new procedure is proposed to identify the cutter runout parameters for flat end milling process. By combining least-square method, mathematical derivations and implementation procedures are carried out based on the relative deviation between each cutting edge and the spindle rotation center, measured by a dial gauge. Numerical verifications are conducted to validate the proposed procedures, and the results show that they are efficient and reliable. It is also suggested that to weaken the influence of noise signal, measurements should be conducted at multiple axial positions.

Simulation of Surface Topography in Ball-End Milling Considering the Tool Deflection and Runout

2008 ◽  
Vol 375-376 ◽  
pp. 510-514 ◽  
Author(s):  
Jun Zhao ◽  
Xing Ai ◽  
Wen Yong Fang ◽  
Shi Guo Han
Keyword(s):  
End Milling ◽  
Milling Process ◽  
Tool Deflection ◽  
Machined Surface ◽  
Tool Runout ◽  
Ball End Milling ◽  
Proposed Model ◽  
Solid Ball ◽  
The Matrix ◽  
End Milling Process

The present work puts forward a generalized simulation model to evaluate the topography of ball-end milled surfaces by considering both the tool deflection and the tool runout. Firstly, a solid ball-end mill with S-shaped cutting edges is modeled as the basis. Then the tool tip trajectory is derived from the tool runout as well as the cutting forces induced tool deflection. And consequently the topography and scallop height of the machined surface are estimated by the numerical calculations of the matrix equations. With good expandibility, the proposed model can incorporate more machining information such as the movements of rotatory axes and tool wear, and hence, can be used to optimize the cutting conditions and parameters in 5-axis ball-end milling process.

TOPSIS based selection of optimal end milling process parameters

2020 ◽  
Author(s):  
A. Singh ◽  
I. Shivakoti ◽  
Z. Mustafa ◽  
R. Phipon ◽  
A. Sharma
Keyword(s):  
Process Parameters ◽  
End Milling ◽  
Milling Process ◽  
End Milling Process ◽  
Selection Of

Machining feasibility and sustainability study on end milling process of Monel alloy

2021 ◽  
Author(s):  
Muhammed Shihan ◽  
J. Chandradass ◽  
T.T.M. Kannan ◽  
S.M. Sivagami
Keyword(s):  
End Milling ◽  
Milling Process ◽  
End Milling Process

Geometrical Modeling of Tool-Workpiece Contact Zone and Chip Formation in Finish Ball End Milling Process with Tool Inclination Angles

2016 ◽  
Vol 693 ◽  
pp. 788-794
Author(s):  
Xiao Xiao Chen ◽  
Jun Zhao
Keyword(s):  
Contact Zone ◽  
Measurement Method ◽  
End Milling ◽  
Milling Process ◽  
Ball End Milling ◽  
Geometrical Modeling ◽  
Section Area ◽  
Inclination Angles ◽  
Area And Perimeter ◽  
End Milling Process

The tool-workpiece contact zone is an important issue in the ball end milling process. This paper investigated the effects of tool inclination angles on the tool-workpiece contact zone, and variations of the cutting section area and perimeter with the increasing tilt and lead angles were also analyzed by geometrical modeling and measurement method for ball end milling process. The appropriate tool inclination angles, which could avoid the extrusion and friction between tool tip and the uncut materials, shorten the loading time on the cutting flute, and decrease the maximum cutting forces, could be preferentially selected according to the distribution characteristics of the tool-workpiece contact zone and the variations of the cutting section area and perimeter corresponding to various tool postures.

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