Laws governing in-service creep damage sustained by steam pipes in thermal power plants

1996 ◽  
Vol 28 (4) ◽  
pp. 283-287
Author(s):  
V. I. Kovpak
1985 ◽  
Vol 107 (3) ◽  
pp. 260-270 ◽  
Author(s):  
F. Masuyama ◽  
K. Setoguchi ◽  
H. Haneda ◽  
F. Nanjo

The increase of long-term service exposure to thermal power plants, the tendency toward intermediate and cyclic operation to meet the change in electric power demand and supply situation, and the requirement to develop higher-temperature and higher-pressure plants have led to increasing attention towards the reliability improvement. This paper presents findings from field experiences of cracking or failure and two types of damage analyses—(1) creep-fatigue damage analysis based on the life fraction rule and (2) metallurgical damage analysis—of boiler pressure parts that have been exposed to long-term elevated temperature service. The field experiences are (1) cracking or failure of thick-walled Type 316 stainless steel pressure parts in the main steam line of an ultra-supercritical thermal power plant and (2) dissimilar metal weld joints for boiler tubing. The creep-fatigue damage analysis of these pressure parts showed a reasonable correspondence with the field experience. According to the creep-fatigue damage analysis and the metallurgical damage analysis, most of damage was restrained creep mode phenomenon without deformation. The creep damage was composed of metallurgical damage and mechanical damage such as microvoids and structural defects. One method of simulating field experienced creep damage was proposed and performed. As a result, the process of creep voids being generated and growing into cracks without deformation was successfully observed. Also a review of the current status of nondestructive detecting methods of creep damage suggests that detecting the creep voids metallurgically is more practical at the present time than doing so analyzing the changes in physical properties of the material. It is also suggested that, in the metallurgical approach, detecting the creep voids and cracks by replica method and anlayzing precipitates for evaluation of material deterioration by precipitate extraction method will make it possible to successfully address the problem of plant equipment creep damage evaluation and life prediction.


2019 ◽  
Vol 12 (1) ◽  
pp. 22-28
Author(s):  
V. Ye. Mikhailov ◽  
S. P. Kolpakov ◽  
L. A. Khomenok ◽  
N. S. Shestakov

One of the most important issues for modern domestic power industry is the creation and further widespread introduction of solid propellant energy units for super-critical steam parameters with high efficiency (43–46%) and improved environmental parameters. This will significantly reduce the use of natural gas.At the same time, one of the major drawbacks of the operation of pulverized coal power units is the need to use a significant amount of fuel oil during start-up and shutdown of boilers to stabilize the burning of the coal torch in the variable boiler operating modes.In this regard, solid fuel TPPs need to be provided with fuel oil facilities, with all the associated problems to ensure the performance (heating of fuel oil in winter), reliability and safety. All of the above problems increase both the TPP capital construction costs, and the electricity generating cost.A practical solution to the above problems at present is the use of a plasma technology for coal torch ignition based on thermochemical preparation of fuel for combustion. The materials of the developments of JSC “NPO CKTI” on application of plasmatrons in boilers of thermal power plants at metallurgical complexes of the Russian Federation are also considered.Plasma ignition systems for solid fuels in boilers were developed by Russian specialists and were introduced at a number of coal-fi red power plants in the Russian Federation, Mongolia, North Korea, and Kazakhstan. Plasma ignition of solid fuels is widely used in China for almost 30% of power boilers.The introduction of plasma-energy technologies will improve the energy efficiency of domestic solid-fuel thermal power plants and can be widely implemented in the modernization of boilers.During the construction of new TPPs, the construction of fuel oil facilities can be abandoned altogether, which will reduce the capital costs of the construction of thermal power plants, reduce the construction footprint, and increase the TPP safety.


Author(s):  
Ye. G. Polenok ◽  
S. A. Mun ◽  
L. A. Gordeeva ◽  
A. A. Glushkov ◽  
M. V. Kostyanko ◽  
...  

Introduction.Coal dust and coal fi ring products contain large amounts of carcinogenic chemicals (specifically benz[a]pyrene) that are different in influence on workers of coal mines and thermal power plants. Specific immune reactions to benz[a]pyrene therefore in these categories of workers can have specific features.Objective.To reveal features of antibodies specifi c to benz[a]pyrene formation in workers of coal mines and thermal power plants.Materials and methods.The study covered A and G class antibodies against benz[a]pyrene (IgA-Bp and IgG-Bp) in serum of 705 males: 213 donors of Kemerovo blood transfusion center (group 1, reference); 293 miners(group 2) and 199 thermal power plant workers (group 3). Benz[a]pyrene conjugate with bovine serum albumin as an adsorbed antigen was subjected to immune-enzyme assay.Results.IgA-Bp levels in the miners (Me = 2.7) did not differ from those in the reference group (Me = 2.9), but in the thermal power plant workers (Me = 3.7) were reliably higher than those in healthy men and in the miners (p<0.0001). Levels of IgG-Bp in the miners (Me = 5.0) appeared to be lower than those in the reference group (Me = 6.4; (p = 0.05). IgG-Bb level in the thermal power plantworkers (Me = 7.4) exceeded the parameters in the healthy donors and the miners (p<0.0001). Non-industrial factors (age and smoking) appeared tohave no influence on specific immune reactions against benz[a]pyrene in the miners and the thermal power plant workers.Conclusions.Specific immune reactions against benz[a]pyrene in the miners and the thermal power plant workers are characterized by peculiarities: the miners demonstrate lower levels of class A serum antibodies to benz[a]pyrene; the thermal power plant workers present increased serum levels of class G antibodies to benz[a]pyrene. These peculiarities result from only the occupational features, but do not depend on such factors as age, smoking and length of service at hazardous production. It is expedient to study specific immune reactions to benz[a]pyrene in workers of coal mines and thermal power plants, to evaluate individual oncologic risk and if malignancies occur.


2019 ◽  
Author(s):  
Matthias Schnellmann ◽  
David Reiner ◽  
Stuart Scott ◽  
Chi Kong Chyong

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