Water-cooled molds for the production of cast-iron castings for fittings for the petroleum industry

1977 ◽  
Vol 13 (4) ◽  
pp. 339-342
Author(s):  
S. G. Guliev ◽  
V. D. Shifrin ◽  
Yu. A. Vasil'ev
Keyword(s):  
Cast Iron ◽  
Petroleum Industry ◽  
Iron Castings

scholarly journals Management of the activity of quality assurance of cast iron castings in foundries

2021 ◽  
Vol 1781 (1) ◽  
pp. 012050
Author(s):  
A Josan ◽  
E Ardelean ◽  
M Ardelean ◽  
V Puţan
Keyword(s):  
Quality Assurance ◽  
Cast Iron ◽  
Iron Castings

scholarly journals Influence of Technological Parameters of Furane Mixtures on Shrinkage Creation in Ductile Cast Iron Castings

2014 ◽  
Vol 59 (3) ◽  
pp. 1037-1040 ◽  
Author(s):  
I. Vasková ◽  
M. Hrubovčáková ◽  
J. Malik ◽  
Š. Eperješi
Keyword(s):  
Cast Iron ◽  
Ductile Iron ◽  
Ductile Cast Iron ◽  
Gating System ◽  
Technological Parameters ◽  
Iron Castings ◽  
Steel Castings ◽  
The Impact ◽  
Very High ◽  
Great Development

Abstract Ductile cast iron (GS) has noticed great development in last decades and its boom has no analogue in history humankind. Ductile iron has broaden the use of castings from cast iron into areas, which where exclusively domains for steel castings. Mainly by castings, which weight is very high, is the propensity to shrinkage creation even higher. Shrinkage creation influences mainly material, construction of casting, gating system and mould. Therefore, the main realized experiment was to ascertain the influence of technological parameters of furane mixture on shrinkage creation in castings from ductile iron. Together was poured 12 testing items in 3 moulds forto determine and compare the impact of various technological parameters forms the propensity for shrinkage in the casting of LGG.

scholarly journals Opening Material as the Possibility of Elimination Veining in Foundries

2016 ◽  
Vol 16 (3) ◽  
pp. 157-161 ◽  
Author(s):  
M. Hrubovčáková ◽  
I. Vasková ◽  
M. Benková ◽  
M. Conev
Keyword(s):  
Thermal Conductivity ◽  
Particle Size ◽  
Thermal Expansion ◽  
Cast Iron ◽  
Granular Material ◽  
Surface Defects ◽  
Silica Sand ◽  
Iron Castings ◽  
Thermal Dilatation

Abstract The main bulk density representation in the molding material is opening material, refractory granular material with a particle size of 0.02 mm. It forms a shell molds and cores, and therefore in addition to activating the surface of the grain is one of the most important features angularity and particle size of grains. These last two features specify the porosity and therefore the permeability of the mixture, and thermal dilatation of tension from braking dilation, the thermal conductivity of the mixture and even largely affect the strength of molds and cores, and thus the surface quality of castings. [1] Today foundries, which use the cast iron for produce of casts, are struggling with surface defects on the casts. One of these defects are veining. They can be eliminated in several ways. Veining are foundry defects, which arise as a result of tensions generated at the interface of the mold and metal. This tension also arises due to abrupt thermal expansion of silica sand and is therefore in the development of veining on the surface of casts deal primarily influences and characteristics of the filler material – opening material in the production of iron castings.

scholarly journals RESEARCH OF THE INFLUENCE OF SLOW-DOWN COOLING SPEED IN THE INTERVAL OF EUTEKTIC TRANSFORMATION ON THE STRUCTURE AND MECHANICAL PROPERTIES OF CAST IRON CASTINGS

2020 ◽  
pp. 51-55
Author(s):  
N. I. Gabelchenko ◽  
N. A. Kidalov ◽  
A. A. Belov ◽  
M. D. Bezmogorychnyy ◽  
A. I. Gabelchenko
Keyword(s):  
Mechanical Properties ◽  
Cast Iron ◽  
Cooling Rate ◽  
Quality Index ◽  
Fuel Oil ◽  
Controlled Cooling ◽  
Slowing Down ◽  
Eutectic Transformation ◽  
Iron Castings ◽  
Cooling Speed

The work is devoted to the study of the effect of slowing down the cooling rate in the interval of eutectic transformation on the structure and mechanical properties of castings from gray doeutectic iron. To slow down the cooling rate in the interval of eutectic transformation, an exothermic carbon-containing additive, fuel oil M-100, was used. It is shown that the use of controlled cooling can significantly increase the quality index of cast iron without introducing additional alloying elements into the composition of cast iron.

scholarly journals Primary Structure and Graphite Nodules in Thin-Walled High-Nickel Ductile Iron Castings

Metals ◽  
2018 ◽  
Vol 8 (8) ◽  
pp. 649
Author(s):  
Marcin Górny ◽  
Magdalena Kawalec ◽  
Gabriela Sikora ◽  
Ewa Olejnik ◽  
Hugo Lopez
Keyword(s):  
Cast Iron ◽  
Ductile Iron ◽  
Structural Features ◽  
Eutectic Solidification ◽  
Spheroidal Graphite ◽  
Quality Factors ◽  
Iron Castings ◽  
Spheroidal Graphite Cast Iron ◽  
Graphite Cast Iron ◽  
Thin Walled

This paper considers the most important quality factors in processing spheroidal graphite cast iron; namely, primary grains and graphite nodules in thin-walled ductile iron castings (TWDI). In the present study, the effect of grain refinement (by means of Ti, Nb and Zr) and of the holding time after spheroidization and inoculation on effecting the primary grains and eutectic structure in TWDI castings was investigated. Moreover, metallographic examinations (including electron backscattering diffraction, EBSD) were carried out to reveal the macro- and micro-structural features during the primary and eutectic solidification of the cast iron. EBSD results indicate that, within a single dendritic grain, there are numerous boundaries that split the grain into numerous smaller areas. In particular, it is found that the graphite nodules are in contact with the boundaries inside the primary dendritic grain. In turn, crystallization of highly branched dendrites is observed, which seems to “push” the graphite nodules into the interdendritic regions during their growth. The present work investigates the dominant mechanism that gives rise to the primary spheroidal graphite cast iron (SGI) structure. In addition, this work shows that the melt quality is closely associated with the resultant morphology and number of austenite dendrites, graphite nodules, and matrix structure.

Strength of SHS Aluminium Cast Iron from Dispersed Mechanical Engineering Waste

2018 ◽  
Vol 284 ◽  
pp. 679-684
Author(s):  
L.R. Kharisov ◽  
N.N. Safronov ◽  
G.N. Safronov
Keyword(s):  
Cast Iron ◽  
Statistical Processing ◽  
Machine Building ◽  
Regression Coefficients ◽  
Temperature Synthesis ◽  
Iron Castings ◽  
High Temperature Synthesis ◽  
Shs Casting ◽  
Structural Iron ◽  
The Mathematical Model

The article presents an alternative method of obtaining aluminium cast iron in the process of self-propagating high-temperature synthesis from disperse waste of machine-building enterprises. The deficiencies of the traditional methods for obtaining structural iron castings with aluminum are established. The analysis of the factors influencing the strength of the SHS aluminium cast iron, the planned experiment for obtaining the maximum strength of SHS aluminium cast iron for two input factors varying at three levels and three parallel observations were carried out. The statistical processing of experimental results is performed. The mathematical model is obtained for the dependence of operational factors on the composition of the charge of the SHS process. The significance of the regression coefficients of the equation is determined. The adequacy of the obtained equation is checked for the results of observations. The analysis of the conditions for the formation of the microstructure of aluminium cast iron in the process of SHS-casting is presented.

Influence of Charge Composition on EN-GJS-500-7 Ductile Iron Properties in Foundry Operating Conditions

2020 ◽  
Vol 998 ◽  
pp. 42-47
Author(s):  
Alena Pribulová ◽  
Peter Futaš ◽  
Marcela Pokusova
Keyword(s):  
Mechanical Properties ◽  
Cast Iron ◽  
Ductile Iron ◽  
Ductile Cast Iron ◽  
Operating Conditions ◽  
Production Costs ◽  
Steel Scrap ◽  
Charge Composition ◽  
Iron Castings ◽  
Worldwide Production

Worldwide production of ductile iron castings reached in year 2017 26,428,148 metric tons, which is 34% of the total weight of all castings made from cast iron. The most significant increase in ductile iron castings was recorded in Slovakia, up to 78.6%. Castings from ductile iron have a very huge utilization thanks their very good foundry and mechanical properties. The current economic situation in all industries forces entrepreneurs and producers to rationalize production and reduce production costs, with a worldwide trend to increase the share of steel scrap, a technology for the production of ductile cast iron. The paper describes the results of research focused on the effect of charge composition, mainly the share of scrap steel on the final properties and structure of ductile iron EN-GJS-500-7 under the operating conditions of foundry. Six melts with different charge composition were made. The samples from all melts were taken and chemical analysis, microstructure analysis and testing on mechanical properties were made on them. The mechanical properties of produced globular cast irons were according with the relevant standard. It is important to mention that there has been a significant increase in strength characteristics in melts in which the carbon content exceeded 4% (CE = 4.7 and 4.8%, respectively).

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