Calculation of processing parameters of powder strip rolling from the apparent density of powders

1981 ◽  
Vol 20 (2) ◽  
pp. 89-94
Author(s):  
O. A. Katrus
2010 ◽  
Vol 13 (1) ◽  
pp. 11-14 ◽  
Author(s):  
Sergio de Oliveira Lima Júnior ◽  
Júlio Cezar Bellon ◽  
Paulo Antônio de Souza Júnior ◽  
Fernando Gabriel da Silva Araújo ◽  
André Barros Cota

Author(s):  
L. A. Bendersky ◽  
W. J. Boettinger

Rapid solidification produces a wide variety of sub-micron scale microstructure. Generally, the microstructure depends on the imposed melt undercooling and heat extraction rate. The microstructure can vary strongly not only due to processing parameters changes but also during the process itself, as a result of recalescence. Hence, careful examination of different locations in rapidly solidified products should be performed. Additionally, post-solidification solid-state reactions can alter the microstructure.The objective of the present work is to demonstrate the strong microstructural changes in different regions of melt-spun ribbon for three different alloys. The locations of the analyzed structures were near the wheel side (W) and near the center (C) of the ribbons. The TEM specimens were prepared by selective electropolishing or ion milling.


1989 ◽  
Vol 86 (5) ◽  
pp. 387-392
Author(s):  
W. Eisenhut ◽  
F. Huhn ◽  
F. Strelow
Keyword(s):  

Author(s):  
I. M. Zakharov ◽  
V. A. Smirnov ◽  
D. V. Sushnikov ◽  
A. G. Lyzhin ◽  
E. A. Lavrova ◽  
...  

A technology of continuous casting of steel has a large effect on its contamination. In particular, proper organization of metal flows in tundish and mold is very important. After completion a series of casting through a tundish and drop of metal level in it, it possible, that the slag flows from the surface layers of the tundish to capture the metal. An analysis of results of ultrasonic control of finished strip showed, that the basic number of the revealed defects was obtained during strip rolling out of the last slabs of the last heat in a series for a tundish. Metallographic studies determined, that the defects were located in the slab axis zone and filled by macro-inclusions of complex composition. To determine the actual distribution of metal flows, a water simulation of them was accomplished for the existing design of the EVRAZ NTMK tundish. It was determined, that at the drop of metal level in a tundish, a capture of slag from the metal reservoir and its transfer into the main bath of the tundish takes place due to whirligig flows. Following the weight metal consumption, the zone of slag inclusions distribution enlarges. Besides, denudation of the metal mirror in the metal reservoir takes place, resulted in metal secondary oxidation. Based on the results of the simulation, it was proposed to modify the design of the “turbostop”, which is installed in the metal reservoir of the tundish. Besides, it was proposed to remove the dividers installation in the tundish. It was noted, that the proposed steps enable to ensure a minimal level of rejections.


2013 ◽  
Vol 58 (1) ◽  
pp. 95-98 ◽  
Author(s):  
M. Zielinska ◽  
J. Sieniawski

Superalloy René 77 is very wide used for turbine blades, turbine disks of aircraft engines which work up to 1050°C. These elements are generally produced by the investment casting method. Turbine blades produced by conventional precision casting methods have coarse and inhomogeneous grain structure. Such a material often does not fulfil basic requirements, which concern mechanical properties for the stuff used in aeronautical engineering. The incorporation of controlled grain size improved mechanical properties. This control of grain size in the casting operation was accomplished by the control of processing parameters such as casting temperature, mould preheating temperature, and the use of grain nucleates in the face of the mould. For nickel and cobalt based superalloys, it was found that cobalt aluminate (CoAl2O4) has the best nucleating effect. The objective of this work was to determine the influence of the inoculant’s content (cobalt aluminate) in the surface layer of the ceramic mould on the microstructure and mechanical properties at high temperature of nickel based superalloy René 77. For this purpose, the ceramic moulds were made with different concentration of cobalt aluminate in the primary slurry was from 0 to 10% mass. in zirconium flour. Stepped and cylindrical samples were casted for microstructure and mechanical examinations. The average grain size of the matrix ( phase), was determined on the stepped samples. The influence of surface modification on the grain size of up to section thickness was considered. The microstructure investigations with the use of light microscopy and scanning electron microscopy (SEM) enable to examine the influence of the surface modification on the morphology of ’ phase and carbides precipitations. Verification of the influence of CoAl2O4 on the mechanical properties of castings were investigated on the basis of results obtained form creep tests.


2017 ◽  
Vol 120 (3) ◽  
pp. 303-322
Author(s):  
D. Pienaar ◽  
B.M. Guy ◽  
C. Pienaar ◽  
K.S. Viljoen

Abstract Mineralogical and textural variability of ores from different sources commonly leads to processing inefficiencies, particularly when a processing plant is designed to treat ore from a single source (i.e. ore of a relatively uniform composition). The bulk of the Witwatersrand ore in the Klerksdorp goldfield, processed at the AngloGold Ashanti Great Noligwa treatment plant, is derived from the Vaal Reef (>90%), with a comparatively small contribution obtained from the Crystalkop Reef (or C-Reef). Despite the uneven contribution, it is of critical importance to ensure that the processing parameters are optimized for the treatment of both the Vaal and C-Reefs. This paper serves to document the results of a geometallurgical study of the C-Reef at the Great Noligwa gold mine in the Klerksdorp goldfield of South Africa, with the primary aim of assessing the suitability of the processing parameters that are in use at the Great Noligwa plant. The paper also draws comparisons between the C-Reef and the Vaal Reef A-facies (Vaal Reef) and attempts to explain minor differences in the recovery of gold and uranium from these two sources. Three samples of the C-Reef were collected in-situ from the underground operations at Great Noligwa mine for mineralogical analyses and metallurgical tests. Laboratory-scale leach tests for gold (cyanide) and uranium (sulphuric acid) were carried out using dissolution conditions similar to that in use at the Great Noligwa plant, followed by further diagnostic leaching in the case of gold. The gold in the ore was found to be readily leachable with recoveries ranging from 95% to 97% (as opposed to 89% to 93% for the Vaal Reef). Additional recoveries were achieved in the presence of excess cyanide (96% to 98%). The recovery of uranium varied between 72% and 76% (as opposed to 30% to 64% for the Vaal Reef), which is substantially higher than predicted, given the amount of brannerite in the ore, which is generally regarded as refractory. Thus, the higher uranium recoveries from the C-Reef imply that a proportion of the uranium was recovered by the partial dissolution of brannerite. As the Vaal Reef contain high amounts of chlorite (3% to 8%), which is an important acid consumer, it is considered likely that this could have reduced the effectiveness of the H2SO4 leach in the case of the ore of the Vaal Reef. Since the gold and uranium recoveries from the C-Reef were higher than the recoveries from the Vaal Reef, the results demonstrate that the processing parameters used for treatment of the Vaal Reef are equally suited to the treatment of the C-Reef. Moreover, small processing modifications, such as increased milling and leach retention times, may well increase the recovery of gold (particularly when e.g. coarse gold, or unexposed gold, is present).


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