Pig-iron desulfurizing outside the blast furnace by blowing magnesium into the hot metal in the ladle

Metallurgist ◽  
1974 ◽  
Vol 18 (3) ◽  
pp. 181-185
Author(s):  
M. L. Lavrent'ev ◽  
N. A. Voronova ◽  
A. F. Shevchenko ◽  
F. P. Tarasov ◽  
N. P. Ostapchuk ◽  
...  
Keyword(s):  
Blast Furnace ◽  
Pig Iron ◽  
Hot Metal

Production of SG Grade Pig Iron in Mini Blast Furnace

2013 ◽  
Vol 634-638 ◽  
pp. 3174-3180
Author(s):  
Madan Mohan Mahato ◽  
Mahesh Kumar Agrawal ◽  
Sharda Nand Sinha
Keyword(s):  
Blast Furnace ◽  
Metallurgical Coke ◽  
Chemical Compositions ◽  
Pig Iron ◽  
Hot Metal ◽  
Efficient Operation ◽  
Demand And Supply ◽  
Slag Chemistry ◽  
Capital Intensive

The entire life of a Blast furnace operator is spent to achieve the following aims: • To increase the productivity of Blast Furnace as high as possible. • To decrease the coke rate as low as possible to produce unit ton of hot metal. • To produce the hot metal of superior SG quality with particular reference to Sulphur & Silicon. • To keep the production cost as low as possible. The process indices of Mini Blast Furnace are similar to that of a conventional blast furnace. But, conventional blast furnace is capital intensive, solely dependent on good quality metallurgical coke, the gestation period is longer, and requires elaborate burden preparation. There is huge gap between demand and supply of steel in India. Also, India is dreaming to become developed nation by 2020. In such situations, the role of Mini Blast Furnace becomes very important. The slag chemistry is an important parameter to improve the process indices of MBF. The slag chemistry includes its chemical composition, liquidus temperature, fluidity, Sulphide capacity etc, which has an important bearing on the smooth & efficient operation of the MBF. The main important constituent of SG grade pig iron, particularly, Sulphur & silicon content should be 0.040% maximum and 1.20% to 2.20% maximum respectively. The chemical compositions of SG Grade Pig Iron is C- 3.80-4.20%, Mn – 0.35- 0.80%, Si – 1.20- 2.20%, S - 0.040% maximum and P – 0.15% maximum. The role of slag to produce such a low sulphur & low silicon in Mini Blast Furnace is very important. Therefore, to control Sulphur and silicon in SG Grade Pig Iron in Mini Blast Furnace, the optimisation of Slag Chemistry is an essential step.

scholarly journals Utilization of Organic Mixed Biosludge from Pulp and Paper Industries and Green Waste as Carbon Sources in Blast Furnace Hot Metal Production

2021 ◽  
Vol 13 (14) ◽  
pp. 7706
Author(s):  
Tova Jarnerud ◽  
Andrey V. Karasev ◽  
Chuan Wang ◽  
Frida Bäck ◽  
Pär G. Jönsson
Keyword(s):  
Blast Furnace ◽  
Carbon Sources ◽  
Hydrothermal Carbonization ◽  
Pulp And Paper ◽  
Hot Metal ◽  
Technological Parameters ◽  
Metal Production ◽  
Green Waste ◽  
Fuel Rate ◽  
Pulp And Paper Industries

A six day industrial trial using hydrochar as part of the carbon source for hot metal production was performed in a production blast furnace (BF). The hydrochar came from two types of feedstocks, namely an organic mixed biosludge generated from pulp and paper production and an organic green waste residue. These sludges and residues were upgraded to hydrochar in the form of pellets by using a hydrothermal carbonization (HTC) technology. Then, the hydrochar pellets were pressed into briquettes together with commonly used briquetting material (in-plant fines such as fines from pellets and scraps, dust, etc. generated from the steel plant) and the briquettes were top charged into the blast furnace. In total, 418 tons of hydrochar briquettes were produced. The aim of the trials was to investigate the stability and productivity of the blast furnace during charging of these experimental briquettes. The results show that briquettes containing hydrochar from pulp and paper industries waste and green waste can partially be used for charging in blast furnaces together with conventional briquettes. Most of the technological parameters of the BF process, such as the production rate of hot metal (<1.5% difference between reference days and trial days), amount of dust, fuel rate and amount of injected coal, amount of slag, as well as contents of FeO in slag and %C, %S and %P in the hot metal in the experimental trials were very similar compared to those in the reference periods (two days before and two days after the trials) without using these experimental charge materials. Thus, it was proven that hydrochar derived from various types of organic residues could be used for metallurgical applications. While in this trial campaign only small amounts of hydrochar were used, nevertheless, these positive results support our efforts to perform more in-depth investigations in this direction in the future.

Pig Iron Production (Post Blast Furnace Era)

2021 ◽  
Author(s):  
Gawie Lotter ◽  
Andrew A van Niekerk ◽  
George Farmer
Keyword(s):  
Blast Furnace ◽  
Iron Production ◽  
Pig Iron

Adjustment of a technology of cast iron smelting in the blast furnace of jsc "ural steel" w ith a volume of 1232 см3 with charge h a v in g 95% share of Mikhailovskii GOK pellets

2021 ◽  
Vol 77 (7) ◽  
pp. 768-775
Author(s):  
I. F. Iskakov ◽  
G. A. Kunitsyn ◽  
D. V. Lazarev ◽  
А. А. Red`kin ◽  
S. A. Trubitsyn ◽  
...  
Keyword(s):  
Blast Furnace ◽  
Iron Ore ◽  
Raw Materials ◽  
Raw Material ◽  
Material Base ◽  
Hot Metal ◽  
Charging System ◽  
Iron Smelting ◽  
Gas Consumption ◽  
A Charge

To use effectively internal raw material base, JSC “Ural Steel” accomplished I category major overhaul of the blast furnace No. 2. The main purpose of the overhaul was to design a rational profile which could ensure an ability to operate with a charge containing 95 % of Mikhailovskii GOK (mining and concentrating plant) pellets having basicity of 0.5 by CaO/SiO2. The blast furnace No. 2 having useful volume of 1232 m3, was constructed by design of Danieli Corus, the Netherlands, and was blown in on December 30, 2020. In the process of guarantee tests, step-by-step increase of Mikhailovskii GOK pellets (Fetotal = 60.5 %, CaO/SiO2 = 0.5) content in the charge iron ore part was being accomplished from 55 to 95.1%. Charging of the blend containing pellets in the amount of 55% of iron ore part, was done by charging system 4OOCC + 1COOCC (Ore - Coke) with filling level 1.5 m. Under conditions of pellets part increase in the blend, the charging system was changed to decrease their content at the periphery, to increase it in the ore ridge zone and make it intermediate between periphery and the ore ridge. At the pellets share in the iron ore raw materials 0.75 the charging system was used as the following: 3OOCC + 1COOC + 1COOCC, while at the content 95.1% the following charging system was used: 2COOC + 2COOC + 1COOCC. It was noted that in the period of guarantee tests the furnace running was smooth. The average silicon content in the hot metal was 0.70% at the standard deviation 0.666. Sulfur content in the hot metal did not exceed 0.024%, the blowing and natural gas consumption figures were 2100 m3/min and 11000 m3/min correspondently, oxygen content in the blowing 26.5%, hot blowing and top smoke pressure figures were 226.5 and 109.8 KPa correspondently. The productivity of the furnace was reached as high as 2358 t/day at the specific coke rate 433 kg/t of hot metal. After guarantee tests completion, the pellets content in the iron ore part was decreased gradually from 95 down to 50%. The decreasing was made by 5% in every 6 hours of operation. Application of the mastered technology of the blast furnace No. 2 with the increased share of pellets will enable to stably supply the blast furnaces No. 1, 3 and 4 by iron ore raw materials in the proportion of 30-35% of pellets and 65-70% of sinter.

scholarly journals Effective Desiliconization Method with Swirling Flow of Hot Metal at Blast Furnace Casthouse

2015 ◽  
Vol 101 (9) ◽  
pp. 471-478
Author(s):  
Yu-ichi Uchida ◽  
Yasuo Kishimoto ◽  
Yuji Miki ◽  
Tetsuro Uchida ◽  
Ryuji Tsutsumi ◽  
...  
Keyword(s):  
Blast Furnace ◽  
Swirling Flow ◽  
Hot Metal

scholarly journals Hot metal desulfurization by marble waste and fluorspar

2012 ◽  
Vol 65 (2) ◽  
pp. 233-240 ◽  
Author(s):  
Felipe Nylo de Aguiar ◽  
Felipe Fardin Grillo ◽  
Jorge Alberto Soares Tenório ◽  
José Roberto de Oliveira
Keyword(s):  
Chemical Composition ◽  
Chemical Analysis ◽  
Pig Iron ◽  
Hot Metal ◽  
Industrial Mixture ◽  
Desulfurization Process ◽  
Hot Metal Desulfurization ◽  
Vacuum Sampling ◽  
Marble Waste

The objective of this paper is to present an analysis of the use of residual marble mixtures in the pig iron desulfurization process. The study involved the use of: marble waste, fluorspar, lime, and hot metal. Four mixtures were made and added to a liquid hot metal - with known chemical composition - at a temperature of 1450ºC. The mass of each element was calculated from its chemical analysis and compared with an industrial mixture. All of the four mixtures used in the experiments were stirred by a mechanical stirrer. Samples were collected by vacuum sampling for times of 5, 10, 15, 20, and 30 minutes, and analysis was performed to check sulfur variation in the bath with time. The results were analyzed and they verified that it was possible to use marble waste as a desulfurizer.

scholarly journals Effective Desiliconization Method with Swirling Flow of Hot Metal at Blast Furnace Casthouse

2016 ◽  
Vol 56 (6) ◽  
pp. 986-994 ◽  
Author(s):  
Yu-ichi Uchida ◽  
Yasuo Kishimoto ◽  
Yuji Miki ◽  
Tetsuro Uchida ◽  
Ryuji Tsutsumi ◽  
...  
Keyword(s):  
Blast Furnace ◽  
Swirling Flow ◽  
Hot Metal

Reduction in the loss of pig iron with blast-furnace slags

Metallurgist ◽  
1986 ◽  
Vol 30 (12) ◽  
pp. 431-433
Author(s):  
I. I. Shestopalov ◽  
V. V. Mosiashvili ◽  
V. V. Parastashvili ◽  
D. N. Gobedzhishvili ◽  
V. I. Varava ◽  
...  
Keyword(s):  
Blast Furnace ◽  
Pig Iron
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