Small induction heating unit for rolls before placement in the stand

Metallurgist ◽  
1964 ◽  
Vol 8 (5) ◽  
pp. 259-260
Author(s):  
L. M. Logvinov
Keyword(s):  
Induction Heating ◽  
Heating Unit

scholarly journals Modelling and Controlling of Induction Heating Unit for Induction Cooking Application

2020 ◽  
Vol 1478 ◽  
pp. 012010
Author(s):  
Shubham Kumar Singh ◽  
Anshul Agarwal ◽  
Tirupathiraju Kanumuri ◽  
Molay Roy
Keyword(s):  
Induction Heating ◽  
Heating Unit ◽  
Induction Cooking

scholarly journals OPTIMIZATION OF STATIONARY AND TRANSITIONAL OPERATING MODES OF THE ELECTRICAL COMPLEX IN METAL PROCESSING LINE

2021 ◽  
Vol 11 (3) ◽  
pp. 157-167
Author(s):  
Aleksandr I. DANILUSHKIN ◽  
Vasilij A. DANILUSHKIN
Keyword(s):  
Induction Heating ◽  
Power Distribution ◽  
Internal Heat ◽  
Heating System ◽  
Function Optimization ◽  
Nonlinear Dependence ◽  
Control Algorithms ◽  
Heating Unit ◽  
Induction Heater ◽  
Heater Length

In the electrical complex “induction heater - deforming equipment”, the limiting performance of the complex is the induction heating unit. In this regard, an important task of increasing the effi ciency of the processing complex is to optimize both the design and operating parameters of the induction heating unit. It is shown that the main design parameter infl uencing the energy characteristics of the complex is the length of the heating system. When optimizing the total length of the heater, an iterative model of the process of induction heating of ferromagnetic billets is used. The power distribution algorithm along the length of a two-section heater is a piecewise continuous function. Optimization of the heater length according to the proposed method made it possible to reduce the heater length from 2.8 m to 2.1 m, i.e. by 25%. To search for eff ective control algorithms for non-stationary modes, a refi ned electrothermal model is proposed in the work. It takes into account the nonlinear dependence of the distribution of the power of the sources of internal heat release on the temperature distribution in the metal of the workpieces along the radial and axial coordinates. The problem of fi nding the optimal control of transient modes of a two-section induction heater of methodical action is formulated and solved. The results obtained provide a minimum of energy consumption for heating billets in transient modes under conditions of technological and energy constraints. Variants of starting the heater at various initial temperature states of the load are considered. The results of a comparative analysis of the eff ectiveness of the obtained control algorithms are presented. The structure of the power supply and control system of the induction heating complex is proposed.

Computer-based modeling of moving cylindrical ferromagnetic billets induction heating

2013 ◽  
Vol 33 (1/2) ◽  
pp. 273-285 ◽  
Author(s):  
Vladimir Alexeevich Prakht ◽  
Vladimir Alexandrovich Dmitrievskii ◽  
Fedor Nikitich Sarapulov ◽  
Anton Aleksandrovich Dmitrievskii ◽  
Nail Ramazanovich Safin
Keyword(s):  
Boundary Problem ◽  
Induction Heating ◽  
Phase Distribution ◽  
Supply Voltage ◽  
Algebraic Equations ◽  
Voltage Distribution ◽  
Heating Unit ◽  
Content Type ◽  
Coupled Problem ◽  
Phase Heterogeneity

Purpose – Nowadays, various software is available for simulating physical processes in induction heating. The software is often limited in its ability to simulate the billet movement, sometimes assuming uniform distribution of voltages on the inductor winding, uniformity of the physical properties of the billet, etc. The mathematical model of moving cylindrical ferromagnetic billets described in this paper takes into account the billet's movement, the billet phase heterogeneity and the nonuniformity of the supply voltage distribution in the inductor turns. The paper aims to discuss these issues. Design/methodology/approach – The research methodology is based on FEM analysis of the coupled problem, including the electromagnetic and thermal boundary problem with additional algebraic equations, using Comsol 3.5a software. Findings – The electromagnetic and temperature field in the billet and the voltage distribution on the winding turns have been calculated. The phase distribution in the billet has been predicted. Significant interaction of the nonuniformity of the supply voltage distribution, the billet's movement, the billet phase heterogeneity and side effect on the ends of the inductor have been shown. Practical implications – The results received can be used for designing the induction heating unit for moving cylindrical billets made from ferromagnetic material and improving their characteristics. Originality/value – Investigation of moving cylindrical ferromagnetic billets induction heating can be done by numerical solving the coupled problem including the electromagnetic and thermal boundary problem with additional algebraic equations for the supply voltage distribution.

Induction heating unit for removing scale from metal products

Metallurgist ◽  
1989 ◽  
Vol 33 (2) ◽  
pp. 43-44
Author(s):  
V. V. Vinogradova ◽  
V. A. Get'man ◽  
V. P. Krykhta ◽  
A. I. Evdokhin
Keyword(s):  
Induction Heating ◽  
Heating Unit ◽  
Metal Products

Innovative electrotechnological systems to provide the temperature modes of technological pipelines

2019 ◽  
Vol 2 (1) ◽  
pp. 29-39 ◽  
Author(s):  
S. G. Konesev ◽  
P. A. Khlyupin
Keyword(s):  
Induction Heating ◽  
Thermal Exposure ◽  
Heating System ◽  
The Arctic ◽  
Process Conditions ◽  
Heating Systems ◽  
Fluid Properties ◽  
Low Efficiency ◽  
Extreme North ◽  
Induction Heating System

Introduction: the systems of thermal effects on thermo-dependent, viscous and highly viscous liquids under conditions of the Arctic and the Extreme North are considered. Low efficiency and danger of heating systems based on burned hydrocarbons, heated liquids and steam are shown. Electrothermal heating systems used to maintain thermo-dependent fluids in a fluid state are considered. The evaluation of the effectiveness of the application of the most common electrothermal system — heating cables (tapes). The most effective electrothermal system based on induction technologies has been determined. Materials and methods: considered methods of thermal exposure to maintain the fluid properties of thermo-dependent fluids at low extreme temperatures. Results: presents an induction heating system and options for its implementation in the Extreme North and the Arctic. Conclusions: induction heating system to minimize loss of product quality, improve the system performance under changing process conditions, eliminate fire product, to reduce the influence of the human factor.

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