Wear resistance of austenitic manganese cast iron in the case of friction between unlubricated cast irons

1963 ◽  
Vol 5 (11) ◽  
pp. 656-658 ◽  
Author(s):  
V. B. Lyadskii
Keyword(s):  
Wear Resistance ◽  
Cast Iron ◽  
Cast Irons ◽  
Austenitic Manganese ◽  
Manganese Cast Iron

scholarly journals The Joint Effects of Nitriding and Parameters Related to the Destabilisation of Austenite on Wear Resistance in White Cast Iron with 25% Cr

Metals ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 85
Author(s):  
Alejandro González-Pociño ◽  
Florentino Alvarez-Antolin ◽  
Juan Asensio-Lozano
Keyword(s):  
Wear Resistance ◽  
Cast Iron ◽  
White Cast Iron ◽  
Nitrided Layer ◽  
Erosive Wear ◽  
Air Cooling ◽  
Cast Irons ◽  
Eutectic Carbides ◽  
Noticeable Increase ◽  
Ionic Nitriding

In this article, the effects of an ionic nitriding treatment are analysed, together with deliberate variation of different thermal parameters associated with the destabilisation of austenite, on erosive wear resistance of white cast irons with 25% Cr. The methodology followed in this research was an experimental design, where six factors were analyzed by performing eight experiments. The thickness of the nitrided layer is much smaller than in white cast iron with lower percentages in Cr, never reaching 20 microns. The nitriding treatment entails considerable softening of the material underneath the nitriding layer. This softening behaviour becomes partially inhibited when the destabilisation temperature of austenite is 1100 °C and dwell times at such temperature are prolonged. This temperature seems to play a significant role in the solubilization of non-equilibrium eutectic carbides, formed during industrial solidification. The nitriding treatment leads to additional hardening, which, in these cases, favours a second destabilisation of austenite, with additional precipitation of secondary carbides and the transformation of retained austenite into martensite. Despite softening of the material, the nitriding treatment, together with air-cooling after destabilisation of the austenite, allows a noticeable increase in resistance to erosive wear.

scholarly journals Application of the optimally alloyed cast irons in order to increase the durability and to ensure the cost reduction of mining and metallurgical products

2021 ◽  
Vol 303 ◽  
pp. 01005
Author(s):  
Dmitry Lubyanoi ◽  
Evgeny Pudov ◽  
Evgeny Kuzin ◽  
Olga Semenova
Keyword(s):  
Wear Resistance ◽  
Cast Iron ◽  
Operational Reliability ◽  
Cast Irons ◽  
Metallurgical Production ◽  
Alloyed Cast ◽  
Alloyed Cast Iron ◽  
And Performance ◽  
Working Bodies ◽  
The Cost

The article shows the relevance of the use of alloyed cast iron in mining and metallurgical engineering. The article discusses the technologies for producing naturally alloyed cast iron. For working bodies and friction units of mining machines, such as pumps, coal pumps, hydrocyclones, crushers and mills. The main type of wear for them is abrasive. To increase the wear resistance of cast iron the production of cast iron has not been sufficiently studied yet. Although the use of cast iron in a complex alloyed with manganese, silicon, chromium, titanium and vanadium has been studied. The article studies the influence of manganese, titanium and vanadium on the mechanical properties and performance of machine parts and products of mining and metallurgical production in contact with high-temperature and highly abrasive media. The rational content of titanium and vanadium in gray cast irons is established in the range of 0.05-0.1%, which ensures their heat resistance and increases their wear resistance. The content of these elements can be increased to 0.07-0.12%. Bushings made of this cast iron have the required wear resistance and can increase the operational reliability of the equipment in the conditions of mining and metallurgical production. They also replace non-ferrous metals, as well as products obtained by powder metallurgy methods.

Effect of the Morphology, Size, Distribution and Homogeneity of Carbides and Matrix on Wear Resistance in High Cr-Alloys White Cast Iron

2021 ◽  
Vol 1016 ◽  
pp. 56-62
Author(s):  
Carlos Camurri ◽  
Jasmín Maril ◽  
Eric Romero
Keyword(s):  
Wear Resistance ◽  
Cast Iron ◽  
White Cast Iron ◽  
Wear Behavior ◽  
Hardness Test ◽  
Mining Equipment ◽  
Cast Irons ◽  
Loss Of Mass ◽  
Ultimate Purpose ◽  
Wear Tests

The aim of this work was to study the wear behavior of high-chromium white cast iron of families ASTM A-532 II (B, D) and III A, used in mining equipment, in order to establish relationships between the wear resistance, hardness and microstructure of the alloys, with the ultimate purpose of predicting their resistance to abrasion. Samples from these cast irons were subjected to mechanical wear tests by rotating drum, then their micro/macro hardness was measured and microstructure analyzed by optical and scanning electron microscopy .It was found that when the macroscopic hardness differences were significant there was a strong correlation between the hardness and the loss of mass due to abrasion-impact wear. By contrast, when the alloys had similar hardness, the wear resistance was determined by morphology, size, and the distribution and connectivity of carbides and matrix and therefore was not predictable by an only simple hardness test.

Modifying of the Surface of Products from Cast Iron as the Element of Production Modernization

2020 ◽  
Vol 299 ◽  
pp. 588-593
Author(s):  
Nataliia Vodolazskaya ◽  
Olga Sharaya
Keyword(s):  
Wear Resistance ◽  
Cast Iron ◽  
Saturation Temperature ◽  
Thermochemical Treatment ◽  
Structural Condition ◽  
Surface Wear ◽  
Layer Depth ◽  
Cast Irons ◽  
Process Duration ◽  
Surface Impregnation

The way of solving the problem of surface wear of products from cast iron due to development of technological processes of its strengthening treatment is offered in this article. Receiving the hardened skins is reached by purposeful formation of the set structural condition of metal by methods of surface impregnation, i.e., modifying. Results of researches on thermochemical treatment of cast irons of grades EN-GJL-250, EN-JS1060 are presented The micro-structural analysis showed that with rising the saturation temperature and increasing the process duration the layer depth cartbonitration increases. Studying the samples for wear resistance carried out on stand ММ 295 showed that for grade EN-GJL-250 it increased 2,2 times, and for grade EN-JS1060 – 3 times as compared to the initial (non-modified) state. Experimental-industrial tests of products of cast iron (model accessory, parts of homogenizing pumps) after carbonitration permitted to state 2-4 times of its surface.

scholarly journals INVESTIGATION ON TRIBOLOGICAL BEHAVIOR OF DUCTILE CAST IRONS WITH NANOSIZED PARTICLES

2019 ◽  
Vol 3 ◽  
pp. 84
Author(s):  
Julieta Kaleicheva ◽  
Valentin Mishev ◽  
Manahil Tongov
Keyword(s):  
Wear Resistance ◽  
Cast Iron ◽  
Titanium Nitride ◽  
Tribological Behavior ◽  
Ductile Cast Iron ◽  
Titanium Carbonitride ◽  
Nanosized Particles ◽  
Cast Irons ◽  
Nickel Deposition ◽  
Graphite Phase

The work in this study is focused on investigation of the tribological behavior of ductile cast iron with nanosized particles: titanium nitride TiN; titanium nitride 30% + titanium carbonitride 70% (30%TiN+70%TiCN). The ductile cast iron composition is: Fe-3,55C-2,67Si-0,31Mn-0,009S-0,027P-0,040Cu-0,025Cr-0,08Ni-0,06Mg wt%. Before the addition to the melt nanosized particles were coated with nickel by the electroless nickel deposition method EFFTOMNICKEL .The nickel coating on the nanosized particles ensures their wetting in the melt as well as their uniform distribution into the cast. The optical and quantity metallographic observations and wear test are performed to study the influence of the nanoparticle additives on the cast iron tribological properties. It is observed that the quantity proportion changes between pearlite, ferrite and graphite phase in the cast iron structure. The graphite shape is retained the same, but the nanosized additives decrease the average diameter of the graphite spheres Dmid and increase the quantity of the graphite phase in the structure of ductile cast irons. The cast iron wear resistance in the presence of nanosized additives of (TiN+TiCN) and TiN increases to 55–69% in comparison to wear resistance of the cast iron without nanoparticles.

scholarly journals Corrosion and Mechanical Properties of the Fe-W-Wo2 and Fe-Mo-MoO2 Nanocomposites

2021 ◽  
Vol 2021 ◽  
pp. 1-6
Author(s):  
Gulmira Yar-Mukhamedova ◽  
Maryna Ved’ ◽  
Nikolay Sakhnenko ◽  
Ann Karakurkchi ◽  
Iryna Yermolenko
Keyword(s):  
Mechanical Properties ◽  
Wear Resistance ◽  
Cast Iron ◽  
Friction Coefficient ◽  
Metal Surface ◽  
Refractory Metals ◽  
Iron Matrix ◽  
Cast Irons ◽  
New Approach ◽  
Surface Protection

Analyzing of composition electrolytic coatings’ application for the metal surface protection is considered. It is established that using different components for coatings’ modification gives possibility to obtain surfaces with expanding exploitation properties, in particular, with improved wearing and anticorrosion resistance. The new approach for protecting details which are made from cast irons by obtaining two kinds of composition coatings from binary alloys iron-molybdenum and iron-tungsten is proposed. It is found that the modification of iron by refractory metals up to 37 wt. % leads to a noticeable change in the microstructure of the coatings’ surface. It is established that the incorporation of refractory metals into the iron matrix is a good way to increase the microhardness of the surface by 2.5–3.5 times and rising of the wear resistance by 40%, as well as decreasing the friction coefficient by 3-4 times in comparison with the cast iron substrate. The research results can be used for surfaces hardening and protection in different industries.

scholarly journals A New Look at Cast Iron Microstructure

2003 ◽  
Vol 11 (5) ◽  
pp. 42-45
Author(s):  
Janina M. Radzikowska
Keyword(s):  
Wear Resistance ◽  
Cast Iron ◽  
Ductile Iron ◽  
White Cast Iron ◽  
Equilibrium Diagram ◽  
Damping Properties ◽  
Cast Irons ◽  
Malleable Iron ◽  
Alloy Cast ◽  
Grey Iron

Cast irons belong to a family of iron-carbon (Fe - C) alloys with free carbon in the form of graphite, a very soft constituent of iron microstructures, that improves machinability and damping properties of castings, or combined carbon, in the form of cementite, that improves wear resistance. Graphitic cast irons include grey iron, compacted iron, malleable iron, and ductile iron, Cementite irons include white cast iron and alloy cast irons. Solidification of graphite directly from molten metal takes place between 1145°C (2093 °F) and 1152 °C (2105 °F), according to the Fe-C equilibrium diagram. The above considerations regard only pure Fe - C alloys.

Heat Treatments of Chromium-Manganese White Cast Irons for an Optimum Combination of Wear Resistance and Impact Strength

1984 ◽  
Vol 34 ◽  
Author(s):  
A. Basak ◽  
J. Penning ◽  
J. Dilewijns
Keyword(s):  
Wear Resistance ◽  
Cast Iron ◽  
Impact Strength ◽  
White Cast Iron ◽  
Heat Treatments ◽  
Optimum Combination ◽  
Austenitic Matrix ◽  
Cast Irons ◽  
Martensitic Matrix ◽  
Eutectic Carbides

As cast microstructures of chromium-manganese white cast iron containing about 2.5 % carbon, 0.7 % silicon, 4.5 % manganese and 11.5 % chromium reveal discontinuous plate like eutectic carbides embedded in a mainly austenitic matrix[1](Fig.1). This austenitic matrix accounts for a higher impact strength and a lower wear resistance. It has been reported elsewhere [2] that a martensitic matrix containing uniformly distributed fine alloy carbides exhibits a very good wear resistance, but lower impact strength.

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