Cost optimal operation of an industrial two-stage high-rate anaerobic treatment plant

1991 ◽  
Vol 7 (1-2) ◽  
pp. 53-61 ◽  
Author(s):  
D. J. Costello ◽  
P. L. Lee ◽  
P. F. Greenfield
1997 ◽  
Vol 36 (6-7) ◽  
pp. 423-431 ◽  
Author(s):  
Damien Batstone ◽  
Jürg Keller ◽  
Bob Newell ◽  
Mark Newland

Presented is a kinetic model simulating the biodegradation of pig abattoir (slaughterhouse) wastewater in a full scale anaerobic treatment plant. High rate anaerobic treatment of these wastes is often complicated by the presence of particulates and fats. The model developed by Costello et al. (1991) for the degradation of soluble carbohydrates and modified by Ramsay et al. (1994) for soluble proteins is further expanded to simulate the solublisation of particles and the biological degradation of fats. This approached proved well suited to describe the full breakdown of the complex component mixture found in such a wastewater. The model is tuned using one dynamic experimental run and is validated against on two different experimental runs. Agreement between simulation and experimental results is very good on all sets of data. The importance of critical outputs such as gas production and agreement between experimental and simulation results are discussed. It is concluded that the model should be a useful tool for optimal reactor design and operation when encountering difficult wastewaters.


2000 ◽  
Vol 42 (5-6) ◽  
pp. 277-282 ◽  
Author(s):  
J.C. Young ◽  
I.S. Kim ◽  
I.C. Page ◽  
D.R. Wilson ◽  
G.J. Brown ◽  
...  

A full-scale two-stage anaerobic treatment plant has been treating the wastewaters from a purified terephthalic acid (PTA) production facility in South Korea for over 4 years. A study was conducted to evaluate the performance characteristics of this system over a 17-month period of operation. The system has provided stable operation with COD removals consistently averaging over 90%. The removal of specific phthalic acid isomers and related chemicals has been essentially 100% except for terephthalic acid which has averaged about 90% and paratoluic acid which had only about 30% removal. About 80% of the removal occurred in the first stage of the two-stage hybrid process. A companion single-stage anaerobic contact process removed only 80 to 85% of the COD and only 35 to 67% of the phthalic acids.


2005 ◽  
Vol 40 (2) ◽  
pp. 191-201 ◽  
Author(s):  
Nadia Berday ◽  
Driss Zaoui ◽  
Abdeljaouad Lamrini ◽  
Mustapha Abi

Abstract The effect of silver carp (Hypophthalmichthys molitrix Val.) feeding activity on the plankton communities in a high-rate pond technology system (HRPTS) effluent was investigated over a period of 100 days. The experiment was conducted at the experimental wastewater treatment plant of the Agronomic and Veterinary Medicine Institute (AVI) of Rabat, Morocco, using a HRPTS in a fish pond receiving the plant effluent. The effluent was highly dominated by phytoplankton (99.95%). Silver carp could survive and grow in the fish pond. Production was 37 kg with a very low mortality rate (12%). The high specific intestine weight (7%) and intake rates of biomass and phytoplankton by silver carp (616 g kg-1 of fish day-1 and 1.6 x 1011 cell kg-1 of fish day-1, respectively) demonstrated the importance of the feeding activity of the fish. Zooplankton intake rates were lower (2 x 107 bodies kg-1 of fish day-1). The high intestine index (3 to 4.3 for fish sizes of 14 to 22 cm) and the dominance of phytoplankton in the gut contents (99.95%) confirmed an omnivorous/ phytoplanctivorous diet. Silver carp were efficient in removing plankton from the HRPTS effluent. The net removal yields of biomass were 285 g m-3 day-1 and 322 g kg-1 of fish day-1, 7 x 1010 algal cells kg-1 of fish day-1 and 8.7 x 107 zooplankton bodies kg-1 of fish day-1, with net removal rates of 47, 64 and 62%, respectively. The total suspended solids concentration decreased from 211 in the inflow to 112 mg L-1 in the fish pond.


1990 ◽  
Vol 22 (7-8) ◽  
pp. 131-138
Author(s):  
Ahmed Fadel

Many of Egypt's cities have existing treatment plants under operation that have been constructed before 1970. Almost all of these treatment plants now need rehabilitation and upgrading to extend their services for a longer period. One of these plants is the Beni Suef City Wastewater Treatment Plant. The Beni Suef WWTP was constructed in 1956. It has primary treatment followed by secondary treatment employing intermediate rate trickling filters. The BOD, COD, and SS concentration levels are relatively high. They are approximately 800, 1100, and 600 mg/litre, respectively. The Beni Suef city required the determination of the level of work needed for the rehabilitation and upgrading of the existing 200 l/s plant and to extend its capacity to 440 l/s at year 2000 A description of the existing units, their deficiencies and operation problems, and the required rehabilitation are presented and discussed in this paper. Major problems facing the upgrading were the lack of space for expansion and the shortage of funds. It was, therefore, necessary to study several alternative solutions and methods of treatment. The choice of alternatives was from one of the following schemes: a) changing the filter medium, its mode of operation and increasing the number of units, b) changing the trickling filter to high rate and combining it with the activated sludge process, for operation by one of several possible combinations such as: trickling filter-solids contact, roughing filter-activated sludge, and trickling filter-activated sludge process, c) dividing the flow into two parts, the first part to be treated using the existing system and the second part to be treated by activated sludge process, and d) expanding the existing system by increasing the numbers of the different process units. The selection of the alternative was based on technical, operational and economic evaluations. The different alternatives were compared on the basis of system costs, shock load handling, treatment plant operation and predicted effluent quality. The flow schemes for the alternatives are presented. The methodology of selecting the best alternative is discussed. From the study it was concluded that the first alternative is the most reliable from the point of view of costs, handling shock load, and operation.


1987 ◽  
Vol 19 (12) ◽  
pp. 79-83
Author(s):  
K. Bartoszewski ◽  
A. Bilyk

Rettery wastewaters were treated in anaerobic and aerobic ponds. Anaerobic treatment yielded efficiencies of BOD5 and COD removal as low as 20%. The treatment process conducted under aerobic conditions in aerated and stabilizing ponds arranged in series took from 18 to 20 days and gave efficiencies of BOD5 and COD removal amounting to 90%. The experimental results were interpreted by virtue of the Eckenfelder equation. Excess activated sludge was subjected to aerobic stabilization in a separate tank. A new technology was suggested for the existing obsolete industrial treatment plant.


1994 ◽  
Vol 30 (6) ◽  
pp. 31-40 ◽  
Author(s):  
Hiroyshi Emori ◽  
Hiroki Nakamura ◽  
Tatsuo Sumino ◽  
Tadashi Takeshima ◽  
Katsuzo Motegi ◽  
...  

For the sewage treatment plants near rivers and closed water bodies in urbanized areas in Japan and European countries, there is a growing demand for introduction of advanced treatment processes for nitrogen and phosphorus from the viewpoints of water quality conservation and environmental protection. In order to remove nitrogen by the conventional biological treatment techniques, it is necessary to make a substantial expansion of the facility as compared with the conventional activated sludge process. In such urbanized districts, it is difficult to secure a site and much capital is required to expand the existing treatment plant. To solve these problems, a compact single sludge pre-denitrification process using immobilized nitrifiers was developed. Dosing the pellets, which are suitable for nitrifiers growth and physically durable, into the nitrification tank of single sludge pre-denitrification process made it possible to perform simultaneous removal of BOD and nitrogen in a retention time equal to that in the conventional activated sludge process even at the low water temperature of about 10 °C. The 3,000 m3/d full-scale conventional activated sludge plant was retrofitted and has been successfully operated.


1995 ◽  
Vol 32 (9-10) ◽  
pp. 75-84 ◽  
Author(s):  
A. D. Andreadakis ◽  
G. H. Kristensen ◽  
A. Papadopoulos ◽  
C. Oikonomopoulos

The wastewater from the city of Thessaloniki is discharged without treatment to the nearby inner part of the Thessaloniki Gulf. The existing, since 1989, treatment plant offers only primary treatment and did not operate since the expected effluent quality is not suitable for safe disposal to the available recipients. Upgrading of the plant for advanced biological treatment, including seasonal nitrogen removal, is due from 1995. In the mean time, after minor modifications completed in February 1992, the existing plant was put into operation as a two-stage chemical-biological treatment plant for 40 000 m3 d−1, which corresponds to about 35% of the total sewage flow. The operational results obtained during the two years operation period are presented and evaluated. All sewage and sludge treatment units of the plant perform better than expected, with the exception of the poor sludge settling characteristics, due to severe and persistent bulking caused by excessive growth of filamentous microorganisms, particularly M. Parvicella. Effective control of the bulking problem could lead to more cost-effective operation and increased influent flows.


1999 ◽  
Vol 40 (8) ◽  
pp. 229-236 ◽  
Author(s):  
F. Fdz-Polanco ◽  
M. D. Hidalgo ◽  
M. Fdz-Polanco ◽  
P. A. García Encina

In the last decade Polyethylene Terephthalate (PET) production is growing. The wastewater of the “Catalana de Polimers” factory in Barcelona (Spain) has two main streams of similar flow rate, esterification (COD=30,000 mg/l) and textile (COD=4000 mg/l). In order to assess the anaerobic treatment viability, discontinuous and continuous experiments were carried out. Discontinuous biodegradability tests indicated that anaerobic biodegradability was 90 and 75% for esterification and textile wastewater. The textile stream revealed some tendency to foam formation and inhibitory effects. Nutrients, micronutrients and alkali limitations and dosage were determined. A continuous lab-scale UASB reactor was able to treat a mixture of 50% (v) esterification/textile wastewater with stable behaviour at organic loading rate larger than 12 g COD/l.d (0.3 g COD/g VSS.d) with COD removal efficiency greater than 90%. The start-up period was very short and the recuperation after overloading accidents was quite fast, in spite of the wash-out of solids. From the laboratory information an industrial treatment plant was designed and built, during the start-up period COD removal efficiencies larger than 90% and organic loading rate of 0.6 kg COD/kg VSS.d (5 kg COD/m3.d) have been reached.


2000 ◽  
Vol 41 (1) ◽  
pp. 223-230 ◽  
Author(s):  
M.F. Sevimli ◽  
A.F. Aydin ◽  
Ì. Öztürk ◽  
H.Z. Sarikaya

The aim of this study is to characterize the wastewater from an opium alkaloid processing plant and to evaluate alternative treatment techniques to upgrade an existing full-scale biological activated sludge treatment plant having problems of high residual COD and unacceptable dark brown color. In this content firstly, long term operational records of the two stage aerobic activated sludge treatment plant of the opium alkaloid factory located in Afyon province of Turkiye were evaluated. The operating results for the last three years were statistically analyzed and median and 95-percentile values were determined for the parameters including chemical and biological oxygen demand (COD and BOD5) and treatment efficiencies. Specific wastewater generation was found as 6.7 m3 per ton of the opium capsule processed. In the following stage of the study, three additional treatment processes were experimentally tested: anaerobic pretreatment, post treatment of aerobically treated effluents with lime and ozone. Pilot scale upflow anaerobic sludge blanket reactor (UASBR) experiments have demonstrated that about 70 percent of the incoming COD can be removed anaerobically. Chemical treatability studies with lime for the aerobically treated effluent have shown that about 78 percent color and 46 percent COD removals can be obtained with lime dosage of 25 gl−1. Post treatment of the effluents of the existing two stage aerobic treatment with ozone also resulted in significant color and COD reduction.


1998 ◽  
Vol 38 (4-5) ◽  
pp. 29-35 ◽  
Author(s):  
C. J. Banks ◽  
P. N. Humphreys

The stability and operational performance of single stage digestion with and without liquor recycle and two stage digestion were assessed using a mixture of paper and wood as the digestion substrate. Attempts to maintain stable digestion in both single stage reactors were unsuccessful due to the inherently low natural buffering capacity exhibited; this resulted in a rapid souring of the reactor due to unbuffered volatile fatty acid (VFA) accumulation. The use of lime to control pH was unsatisfactory due to interference with the carbonate/bicarbonate equilibrium resulting in wide oscillations in the control parameter. The two stage system overcame the pH stability problems allowing stable operation for a period of 200 days without any requirement for pH control; this was attributed to the rapid flushing of VFA from the first stage reactor into the second stage, where efficient conversion to methane was established. Reactor performance was judged to be satisfactory with the breakdown of 53% of influent volatile solids. It was concluded that the reactor configuration of the two stage system offers the potential for the treatment of cellulosic wastes with a sub-optimal carbon to nitrogen ratio for conventional digestion.


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