Visualization Process for Design and Manufacturing of End Mills

Author(s):  
Sung-Lim Ko ◽  
Trung-Thanh Pham ◽  
Yong-Hyun Kim
2013 ◽  
Vol 797 ◽  
pp. 574-578
Author(s):  
Li Lun He ◽  
Xi Bin Wang ◽  
Zhi Bing Liu ◽  
Ming Chen ◽  
Zong Wei Xu

The mathematical modeling of the cutting tools is an important aspect for the design and manufacturing engineers from the viewpoint of shape realization. Taper mill is composed of side and end edges. In order to make each patch closely combined, the groove section is designed by considering the relation among tapered radius, groove depth and radius of inner land. Through translation and rotation of shape curve, the side flute and end flute model can be established. These models can be rendered in three dimensional software according to parametric design of taper end mills. And this methodology can be easily extended to design, manufacture other tools.


2014 ◽  
Vol 1 (1) ◽  
pp. 365-368
Author(s):  
Ionela Magdalena Rotaru ◽  
Sorin Borza

Abstractthe paper continues the research started in the paper “Conception and fabrication using knowledge management principles”. The theoretical guidelines found in the mentioned paper crystallises at a practical level in an original product – a software solution. The proposed solution has as a central element notion concerning the design and manufacturing of straight axes in the automotive industry. The application field for the proposed example regards the educational area; the software guides the user by theoretical concepts, examples, problems through practical aspects concerning the design and manufacturing of a part belonging to the axes family specific to the automotive industry. The software was developed using the Access work environment.


2021 ◽  
Author(s):  
Cole Dunning ◽  
Rodrigo Cervantes ◽  
Lorena Velasquez ◽  
Anastasia Western ◽  
Michelle Sherman ◽  
...  

2016 ◽  
Vol 10 (2) ◽  
pp. 162-171
Author(s):  
Hafid Hafid ◽  
Tatang Sutisna

The design and manufacturing of the rotary table with the specification Ø 170 mm (6 inches) for CNC machine 4 axis has been done. The objective of manufacturing a rotary table is to increase the efficiency of CNC machine Hardford 4 axis to be above 80% in line machining center CV. IM’s workshop. The engineering methods was taken, consist of: working preparation, manufacturing of working drawing, engineering process, the manufacturing and testing. The prototype has been tested and operated, the resulting of increasing productivity of which were as follows: the process of assembling was increased to be 3 time ( before 1 time) and processing time for a specific case reduced from 5 hours to 3 hours, number of operators for the case of assembling the rotary reduced to 1 person (before 4 persons), safety and security become to be better. The results show increased efficiency of CNC machine Hardford, from under 50% to be above 80%. Based on the economical analysis obtained by the cost of good sold (C.G.S) of the rotary table is IDR 34.060.000. The results presented in this paper is expected to be case study for developing a business of the metal and engineering SMEs domestic to the effort of improving efficiency, quality, productivity and competitiveness in global market.ABSTRAKPerancangan dan pembuatan alat bantu meja putar (rotary table) dengan spesifikasi teknis Ø 170 mm (6 inci) untuk mesin CNC 4 axis telah dilakukan. Tujuan pembuatan rotary table adalah untuk meningkatkan efisiensi mesin CNC Hardford 4 axis di atas 80% pada line machining center Bengkel CV. IM. Metode rancang bangun yang dilakukan, meliputi: persiapan kerja, pembuatan gambar kerja, proses engineering, pembuatan dan uji coba. Prototip tersebut telah diuji coba dan dioperasikan dengan hasil peningkatan produktivitas sebagai berikut: proses pengerjaan bongkar pasang meningkat menjadi 3 kali (sebelumnya 1 kali) dan waktu pengerjaan untuk kasus tertentu berkurang dari 5 jam menjadi 3 jam, jumlah operator untuk kasus bongkar pasang rotary berkurang menjadi 1 orang (sebelumnya 4 orang), keselamatan kerja dan keamanan menjadi lebih baik. Hasil peningkatan berupa efisiensi mesin CNC Hardford 4 axis dari sebelumnya di bawah 50% menjadi di atas 80%. Berdasarkan hasil perhitungan analisis ekonomi diperoleh harga pokok produksi (HPP) alat bantu meja putar adalah sebesar Rp. 34.060.000. Bahasan ini diharapkan menjadi contoh kasus bagi pengembangan usaha IKM logam dan mesin dalam negeri untuk meningkatkan efisiensi, mutu, produktivitas dan keunggulan daya saing di pasar global.Kata kunci: alat bantu meja putar, mesin CNC, harga pokok produksi


Alloy Digest ◽  
1987 ◽  
Vol 36 (10) ◽  

Abstract AISI Type M7 is a molybdenum type of high-speed steel. It is somewhat similar to AISI Type M1 tool steel but with higher percentages of carbon and vanadium to provide an improvement over AISI Type M1 in cutting characteristics without a significant loss in toughness. It is suitable for a wide variety of cutting-tool applications where improved resistance to abrasion is required. The many uses of Type M7 include twist drills, end mills, shear blades, punches, milling cutters, lathe tools, taps and reamers. This datasheet provides information on composition, physical properties, hardness, and elasticity as well as fracture toughness. It also includes information on forming, heat treating, machining, and surface treatment. Filing Code: TS-483. Producer or source: Tool steel mills. See also Alloy Digest TS-468, January 1987.


Alloy Digest ◽  
1980 ◽  
Vol 29 (7) ◽  

Abstract CPM REX 25 is a super high-speed steel made without cobalt. It is comparable to AISI Type T15 cobalt-containing high-speed steel in response to heat treatment, properties, and tool performance. CPM REX 25 is recommended for machining operations requiring heavy cuts, high speeds and feeds, and difficult-to-machine materials of high hardness and abrasion resistance. Typical applications are boring tools, drills, gear cutters, punches, form tools, end mills and broaches. This datasheet provides information on composition, physical properties, hardness, and elasticity as well as fracture toughness. It also includes information on forming, heat treating, machining, and surface treatment. Filing Code: TS-365. Producer or source: Crucible Materials Corporation.


Alloy Digest ◽  
1985 ◽  
Vol 34 (12) ◽  

Abstract TATMO V-N is an AISI Type M7 high-speed steel modified by alloy balancing and a nitrogen addition to develop superior hardness response in heat treatment. It is an excellent grade for many cutting-tool applications requiring an optimum balance of red hardness, edge toughness and wear resistance, such as drills, taps, end mills, reamers and milling cutters. Its combination of outstanding properties and high hardness makes Tatmo V-N a logical alternate for cobalt high-speed steels in many cutting-tool applications. This datasheet provides information on composition, physical properties, hardness, and elasticity. It also includes information on forming, heat treating, machining, and surface treatment. Filing Code: TS-452. Producer or source: Latrobe Steel Company.


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