Aerodynamic load control in horizontal axis wind turbines with combined aeroelastic tailoring and trailing-edge flaps

Abstract The significance of wind power and the associated relevance of utility-scale wind turbines are becoming more prominent in tapping renewable sources for power. Operational wind turbines today rated at 8 MW have rotor diameters of 164 m. Economies-of-scale factor suggest a sustained growth in rotor size, forecasting the use of longer and heavier blades. This has led to an increased emphasis on studies related to improvements and innovations in aerodynamic load-control methodologies. Among several approaches to controlling the stochastic aerodynamics loads on wind turbine rotors, most popular is the pitch control. Widely used in operational wind turbines, conventional pitch control is an effective approach for long-term load variations. However, their application to mitigate short-term fluctuations have limitations that present a bottleneck for growth in rotor size. Sporadic changes occurring within short time scales near the turbine rotor have significant impact on the aeroelastic behavior of the blades, power generation, with long-term effects on the rotor life-span. Cyclic variations occurring within few seconds emphasize the need for swift response of control methods that counter the resulting adverse effects. Current study revolves around the need to evaluate innovative active load control techniques that can swiftly handle high frequency oscillations in dynamic loading of turbine rotors. This may result from sudden changes in wind conditions due to gusts, environmental effects like atmospheric boundary layer and uneven terrain, or from turbine design features and operating conditions such as tower shadow effects. The upward surge in rotor size is linked with a down-side for existing techniques in rotor control that now need to account for heavier blades and the associated inertia. For example, the pitching operation rotates the entire blade around its longitudinal axis to regulate angle of wind at specific blade sections, involving huge inertial loads associated with the entire blade. On the other hand, active flow-control devices (FCDs) have the potential to alleviate load variations through rapid aerodynamic trimming. Trailing-edge flaps are light weight attachments on blades that have gradually gained relevance in studies focused on wind turbine aerodynamics and active load control. This computational study presents an aeroelastic assessment of a benchmark wind turbine based on the NREL 5-MW Reference Wind Turbine (RWT), with added trailing-edge flaps for rapid load control. The standard blades used on the NREL 5-MW RWT rotor are aerodynamically modified to equip them with actively controllable fractional-chord trailing-edge flaps, along a selected span. The numerical code used in the study handles the complex multi-physics dynamics of a wind turbine based on a self-adaptive ODE algorithm that integrates the dynamics of the control system in to the coupled response of aerodynamics and structural deformations of the rotor. Using the 5-MW RWT as a reference, the blades are modified to add trailing-edge flaps with Clark Y profile and constant chord. Attached at chosen sections of the blade, these devices have a specific range of operational actuation angles. Numerical experiments cover scenarios relevant to the aeroelastic response of a rotor with such adapted blades under operating conditions observed in utility-scale wind turbines. These fractional-chord devices attached along short spans of the blades make them light weight devices that can be easily controlled using low power of actuation. This overcomes the bottleneck in active aerodynamic load control, giving flexibility to study a wider ranged of control strategies for utility-scale wind turbines of the future. Preliminary outcomes suggest that rapid active flow control has high potential in shaping the future of aerodynamic load control in wind turbines.

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Active Aerodynamic Load Control of Wind Turbine Blades

Volume 2: Fora, Parts A and B ◽

10.1115/fedsm2007-37604 ◽

2007 ◽

Cited By ~ 11

Author(s):

Dale E. Berg ◽

Jose R. Zayas ◽

Donald W. Lobitz ◽

C. P. van Dam ◽

Raymond Chow ◽

...

Keyword(s):

Turbine Blades ◽

Cost Effective ◽

Rotor Blades ◽

Load Control ◽

Aerodynamic Load ◽

Wind Turbine Blades ◽

Trailing Edge ◽

Trailing Edge Flaps ◽

Control Devices ◽

The Cost

The cost of wind-generated electricity can be reduced by mitigating fatigue loads acting on the rotor blades of wind turbines. One way to accomplish this is with active aerodynamic load control devices that supplement the load control obtainable with current full-span pitch control. Thin airfoil theory suggests that such devices will be more effective if they are located near the blade trailing edge. While considerable effort in Europe is concentrating on the capability of conventional trailing edge flaps to control these loads, our effort is concentrating on very small devices, called microtabs, that produce similar effects. This paper discusses the work we have done on microtabs, including a recent simulation that illustrates the large impact these small devices can exert on a blade. Although microtabs show promise for this application, significant challenges must be overcome before they can be demonstrated to be a viable, cost-effective technology.

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Improved aerostructural performance via aeroservoelastic tailoring of a composite wing

The Aeronautical Journal ◽

10.1017/aer.2018.66 ◽

2018 ◽

Vol 122 (1255) ◽

pp. 1442-1474 ◽

Cited By ~ 2

Author(s):

Eduardo P. Krupa ◽

Jonathan E. Cooper ◽

Alberto Pirrera ◽

Raj Nangia

Keyword(s):

Control Surface ◽

Aerodynamic Load ◽

Trailing Edge ◽

Aeroelastic Tailoring ◽

Fuel Burn ◽

Shape Adaptation ◽

Trade Offs ◽

Trailing Edge Flaps ◽

Gradient Based ◽

Composite Wing

ABSTRACTThis paper investigates the synergies and trade-offs between passive aeroelastic tailoring and adaptive aeroelastic deformation of a transport composite wing for fuel burn minimisation. This goal is achieved by optimising thickness and stiffness distributions of constitutive laminates, jig-twist shape and distributed control surface deflections through different segments of a nominal “cruise-climb” mission. Enhanced aerostructural efficiency is sought both passively and adaptively as a means of aerodynamic load redistribution, which, in turn, is used for manoeuvre load relief and minimum drag dissipation. Passive shape adaptation is obtained by embedding shear-extension and bend-twist couplings in the laminated wing skins. Adaptive camber changes are provided via full-span trailing-edge flaps. Optimised design solutions are found using a bi-level approach that integrates gradient-based and particle swarm optimisations in order to tailor structural properties at rib-bay level and retrieve blended stacking sequences. Performance benefits from the combination of passive aeroelastic tailoring with adaptive control devices are benchmarked in terms of fuel burn and a payload-range efficiency. It is shown that the aeroservoelastically tailored composite design allows for significant weight and fuel burn improvements when compared to a similar all-metallic wing. Additionally, the trailing-edge flap augmentation can extend the aircraft performance envelope and improve the overall cruise span efficiency to nearly optimal lift distributions.

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