Modeling of Spray Cooling with a Moving Steel Slab during the Continuous Casting Process

2018 ◽  
Vol 90 (4) ◽  
pp. 1800393 ◽  
Author(s):  
Haibo Ma ◽  
Justina Lee ◽  
Kaile Tang ◽  
Rui Liu ◽  
Michael Lowry ◽  
...  
2012 ◽  
Vol 535-537 ◽  
pp. 633-638 ◽  
Author(s):  
Zheng Hai Zhu ◽  
Sheng Tao Qiu

It was analyzed by strain-induced precipitation model that Nb(C,N) precipitation in micro alloy steel slab was effected by strain rate during continuous casting process. The results are as follows: The changing of casting speed could effect the time for 5%precipitation of Nb(C,N), which was decreasing with increasing casting speed at certain temperature and strain rate. Slab strain and strain rate were too small in bending zone and leveling zone. The effect of slab strain rate on Nb(C,N) precipitation could be ignore when Nb(C,N) precipitation in continuous casting process was studied.


2018 ◽  
Vol 240 ◽  
pp. 05022 ◽  
Author(s):  
Hocine Mzad ◽  
Abdessalam Otmani ◽  
Kamel Bey ◽  
Stanisław Łopata

The intention of this study is to give an idea about the influence of water-spray cooling on the solidification process of the liquid metal which enables to locate the shear region. The effect of spray heat transfer coefficient (hspray) during the liquid-to-solid transition through the cooled zone temperature and the metal latent heat of solidification are highlighted. A gray iron continuous casting process subjected to water-sprays cooling was simulated using the commercial code COMSOL MULTIPHYSICS 5.2. The obtained results show the great influence of hspray on the location of transition region as well as the relationship between hspray, wall outer temperature, latent heat dissipation, and the solidification time.


2020 ◽  
Vol 23 (4) ◽  
Author(s):  
Fernando Paulucio Quinelato ◽  
Wysllan Jefferson Lima Garção ◽  
Késsia Gomes Paradela ◽  
Roberto Carlos Sales ◽  
Luis Antônio de Souza Baptista ◽  
...  

2018 ◽  
Vol 89 (7) ◽  
pp. 1700567 ◽  
Author(s):  
Koichi Tsutsumi ◽  
Jun Kubota ◽  
Akira Hosokawa ◽  
Satoshi Ueoka ◽  
Hisatsugu Nakano ◽  
...  

1973 ◽  
Vol 59 (1) ◽  
pp. 72-84 ◽  
Author(s):  
Kichinosuke MATSUNAGA ◽  
Chikakazu NAMIKI ◽  
Taiji ARAKI

2021 ◽  
Vol 13 (11) ◽  
pp. 5957
Author(s):  
Tomas Mauder ◽  
Michal Brezina

Production of overall CO2 emissions has exhibited a significant reduction in almost every industry in the last decades. The steelmaking industry is still one of the most significant producers of CO2 emissions worldwide. The processes and facilities used at steel plants, such as the blast furnace and the electric arc furnace, generate a large amount of waste heat, which can be recovered and meaningfully used. Another way to reduce CO2 emissions is to reduce the number of low-quality steel products which, due to poor final quality, need to be scrapped. Steel product quality is strongly dependent on the continuous casting process where the molten steel is converted into solid semifinished products such as slabs, blooms, or billets. It was observed that the crack formation can be affected by the water cooling temperature used for spray cooling which varies during the year. Therefore, a proper determination of the cooling water temperature can prevent the occurrence of steel defects. The main idea is based on the utilization of the waste heat inside the steel plant for preheating the cooling water used for spray cooling in the Continuous Casting (CC) process in terms of water temperature stabilization. This approach can improve the quality of steel and contribute to the reduction of greenhouse gas emissions. The results show that, in the case of billet casting, a reduction in the cooling water consumption can be also reached. The presented tools for achieving these goals are based on laboratory experiments and on advanced numerical simulations of the casting process.


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