Investigation on Coherent Jet Potential Core Length in an Electric Arc Furnace

2018 ◽  
Vol 90 (4) ◽  
pp. 1800381 ◽  
Author(s):  
Guangwu Tang ◽  
Yuchao Chen ◽  
Armin K. Silaen ◽  
Yury Krotov ◽  
Michael F. Riley ◽  
...  
Materials ◽  
2019 ◽  
Vol 12 (21) ◽  
pp. 3504
Author(s):  
Fei Zhao ◽  
Rong Zhu ◽  
Wenrui Wang

Herein, a supersonic combustion coherent jet is proposed based on current coherent jet technology to improve the impact capacity of a coherent jet and increase the stirring intensity of the electric arc furnace (EAF) bath. Further, numerical simulations and an experimental analysis are combined to study the supersonic combustion coherent jet characteristics, including the Mach number, dynamic pressure, static temperature, vorticity, and turbulence intensity, in the EAF steelmaking environment. The results show that the supersonic combustion coherent jet exhibits stable combustion in a high-temperature EAF steelmaking environment. The supersonic combustion flame generated by the supersonic shrouding fuel gas can envelop the main oxygen jet more effectively than current coherent jets. Furthermore, the velocity attenuation, vorticity, and turbulence intensity performances of the supersonic combustion coherent jet are better when compared with those of the current coherent jet. The velocity core length of the main oxygen jet for the supersonic combustion coherent jet is 30% longer than that of the current coherent jet, resulting in an improved impact capacity and stirring intensity of the molten bath.


Author(s):  
J. R. Porter ◽  
J. I. Goldstein ◽  
D. B. Williams

Alloy scrap metal is increasingly being used in electric arc furnace (EAF) steelmaking and the alloying elements are also found in the resulting dust. A comprehensive characterization program of EAF dust has been undertaken in collaboration with the steel industry and AISI. Samples have been collected from the furnaces of 28 steel companies representing the broad spectrum of industry practice. The program aims to develop an understanding of the mechanisms of formation so that procedures to recover residual elements or recycle the dust can be established. The multi-phase, multi-component dust particles are amenable to individual particle analysis using modern analytical electron microscopy (AEM) methods.Particles are ultrasonically dispersed and subsequently supported on carbon coated formvar films on berylium grids for microscopy. The specimens require careful treatment to prevent agglomeration during preparation which occurs as a result of the combined effects of the fine particle size and particle magnetism. A number of approaches to inhibit agglomeration are currently being evaluated including dispersal in easily sublimable organic solids and size fractioning by centrifugation.


2016 ◽  
Vol 104 (1) ◽  
pp. 102 ◽  
Author(s):  
Valentina Colla ◽  
Filippo Cirilli ◽  
Bernd Kleimt ◽  
Inigo Unamuno ◽  
Silvia Tosato ◽  
...  

Metals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 732
Author(s):  
Botao Xue ◽  
Lingzhi Yang ◽  
Yufeng Guo ◽  
Feng Chen ◽  
Shuai Wang ◽  
...  

A novel direct-current electric arc furnace (DC-EAF) was designed and constructed in this study for experimentally investigating high-titanium slag smelting, with an emphasis on addressing the issues of incomplete separation of metal and slag as well as poor insulation effects. The mechanical components (crucible, electrode, furnace lining, etc.) were designed and developed, and an embedded crucible design was adopted to promote metal-slag separation. The lining and bottom thicknesses of the furnace were determined via calculation using the heat balance equations, which improved the thermal insulation. To monitor the DC-EAF electrical parameters, suitable software was developed. For evaluating the performance of the furnace, a series of tests were run to determine the optimal coke addition under the conditions of constant temperature (1607 °C) and melting time (90 min). The results demonstrated that for 12 kg of titanium-containing metallized pellets, 4% coke was the most effective for enrichment of TiO2 in the high-titanium slag, with the TiO2 content reaching 93.34%. Moreover, the DC-EAF met the design requirements pertaining to lining thickness and facilitated metal-slag separation, showing satisfactory performance during experiments.


Author(s):  
Galal Fares ◽  
Abdulaziz I. Al-Negheimish ◽  
Fahad M. Al-Mutlaq ◽  
Abdulrahman M. Alhozaimy ◽  
M. Iqbal Khan

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