Optimisation of the electric arc furnace lancing strategy by physical and numerical simulation

2000 ◽  
Vol 71 (6-7) ◽  
pp. 197-203 ◽  
Author(s):  
Andreas Boemer ◽  
Sigurd Rödl
Metals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 799
Author(s):  
Hang Hu ◽  
Lingzhi Yang ◽  
Yufeng Guo ◽  
Feng Chen ◽  
Shuai Wang ◽  
...  

Electric arc furnace (EAF) steel bottom-blowing can effectively improve the temperature and composition uniformity of the molten pool during smelting process. To explore the effect of molten-steel characteristics on bottom-blowing at various stages of smelting, we divided the smelting process of the EAF into four stages: the melting stage, the early decarburization stage, the intermediate smelting stage, and the ending smelting stage. The numerical simulation software ANSYS Fluent 18.2 was used to simulate the velocity field of molten steel under the condition of bottom-blowing stirring in different stages in EAF steelmaking process. The properties of bottom-blowing and the kinetic conditions of the steel-slag at this interface were investigated. Our results showed that at a bottom-blowing gas flow rate of 100 L/min, the average flow rates of the four stages were v1 = 0.0081 m/s, v2 = 0.0069 m/s, v3 = 0.0063 m/s, and v4 = 0.0053 m/s. The physical model verification confirmed the results, that is, the viscosity of molten steel decreased as the smelting progressed, and the flow velocity of the molten steel caused by the agitation of bottom-blowing also decreased, the effect of bottom-blowing decreased. Based on these results, a theoretical basis was provided for the development of the bottom-blowing process.


Author(s):  
J. R. Porter ◽  
J. I. Goldstein ◽  
D. B. Williams

Alloy scrap metal is increasingly being used in electric arc furnace (EAF) steelmaking and the alloying elements are also found in the resulting dust. A comprehensive characterization program of EAF dust has been undertaken in collaboration with the steel industry and AISI. Samples have been collected from the furnaces of 28 steel companies representing the broad spectrum of industry practice. The program aims to develop an understanding of the mechanisms of formation so that procedures to recover residual elements or recycle the dust can be established. The multi-phase, multi-component dust particles are amenable to individual particle analysis using modern analytical electron microscopy (AEM) methods.Particles are ultrasonically dispersed and subsequently supported on carbon coated formvar films on berylium grids for microscopy. The specimens require careful treatment to prevent agglomeration during preparation which occurs as a result of the combined effects of the fine particle size and particle magnetism. A number of approaches to inhibit agglomeration are currently being evaluated including dispersal in easily sublimable organic solids and size fractioning by centrifugation.


2016 ◽  
Vol 104 (1) ◽  
pp. 102 ◽  
Author(s):  
Valentina Colla ◽  
Filippo Cirilli ◽  
Bernd Kleimt ◽  
Inigo Unamuno ◽  
Silvia Tosato ◽  
...  

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